Guided by shared concepts and rules, SUZHOU USiLAND OPTRONICS CO.,LTD. implements quality management on a daily basis to deliver laser cleaning machine manufacturers that meet customer expectations. The material sourcing for this product is based on safe ingredients and their traceability. Together with our suppliers, we can guarantee the high level of quality and reliability of this product.
Usiland Optronics has been praised in the industry. As one of the most highly recommended brands in the market, we have created economic benefits for our customers through our high quality and performance products and we have established a long-term relationship with them. This is why our customers repeatedly purchase our products.
At Usiland Optronics, service is the core competitiveness. We are always ready to answer questions at pre-sale, on-sale and after-sale stages. This is supported by our teams of skilled workers. They are also keys for us to reduce cost, improve efficiency, and minimize MOQ. We are a team to deliver products such as laser cleaning machine manufacturers safely and timely.
Every year, tire manufacturing companies around the world manufacture hundreds of millions of tires, and the cleaning of tire molds during the production process must be fast and reliable to save downtime. Traditional cleaning methods include sandblasting, ultrasonic cleaning, or carbon dioxide cleaning, but these methods usually require high heat molds to be cooled for several hours before being moved to cleaning equipment for cleaning. Cleaning takes a long time and can easily damage the accuracy of the molds.
Chemical solvents and noise can also cause safety and environmental issues. By using laser cleaning method, the laser can be transmitted through optical fibers, making it highly elastic in use; Due to the fact that laser cleaning can be connected by optical fibers to guide light to the dead corners or difficult to remove parts of the mold for cleaning, it is convenient to use; Due to the non vaporization of rubber, it will not produce toxic gases, which will affect the safety of the working environment. The technology of laser cleaning tire molds has been widely adopted in the tire industry in Europe and America. Although the initial investment cost is high, the benefits obtained from saving standby time, avoiding mold damage, working safety, and saving raw materials can be quickly recovered. The cleaning test conducted by the Usiland laser cleaning system on the production line of Shanghai Shuangqian Heavy Duty Tire Company shows that a set of large heavy-duty tire molds can be cleaned online in just one hour. Compared with conventional cleaning methods, the economic benefits are obvious.
Industry Applications
The precision machinery industry often requires the removal of esters and mineral oils used for lubrication and corrosion resistance on parts, usually using chemical methods, and chemical cleaning often still leaves residues. Laser de esterification can completely remove esters and mineral oils without damaging the surface of the parts. The removal of pollutants is accomplished by shock waves, which are formed by the explosive vaporization of thin oxide layers on the surface of the parts, leading to the removal of pollutants rather than mechanical interactions.
With the advancement of technology, more and more innovative solutions are being discovered to address different problems. One of the innovative solutions that has revolutionized the way we deal with birds in urban spaces is the laser bird deterrent system.
For birds, vision is the most sensitive. Inspired by bionics in design, the laser bird repellent can emit a rod-like green laser with a diameter of 100mm and a wavelength of 520-532nm during operation, simulating the conditions for biological visual reflection. When the green laser rod is sprayed over, birds are like seeing a green stick, thus achieving the bird repellent effect without harming the birds.
Ornithologists have demonstrated through numerous experiments that bird eyes are the most sensitive to the 520-532nm laser beam.
1. The International Bird Strike Committee recommended the practices of bird repellent and wildlife control.
2. Comparative Statistics of International Bird Strike Status)
So what are the advantages of laser bird repellents?First,it has Long Service Life,The entire body is made of materials that achieve waterproofing, anti-thunder, and anti-radiation effect.This fully ensuring safe and stable operation.At the same time,long service life and low long-term investment cost.This greatly reduces the cost of enterprise.The second advantage is the long-Lasting effect.Bird vision is very sensitive, especially to green lasers with a wavelength of 532nm, with natural resistance and inadaptability.The third is the safety guarantee.It is a visual bird repellent and there is no harm to humans or birds.Also,there is no consumables, no chemicals and no pollution to the environment.It is completely environmentally friendly.In the end, laser bird repellents can be used unlimited by weather and environment, repelling birds anytime and anywhere.
The range required for different sites varies,Usiland laser bird repellent is able to change the scanning range and laser intensity at any time.This ensures that we can change the range of the bird and the range of laser irradiation at any time.Changes can be made according to different circumstances.
Some people may wonder, that can laser bird repellent accurately identify different objects or humans?AI can recognize birds and distinguish among birds, humans, and other objects.Deep learning image recognition algorithm, with a recognition ability approaching 100%.
A laser bird deterrent system, or laser bird repeller, is a non-lethal, humane, and eco-friendly solution for deterring birds from landing or roosting on buildings, airports, and other structures. The system works by using laser beams to create a visual and physical barrier that disorientates and discourages birds from landing in the area.
Apart from its practicality in deterring birds, the laser bird deterrent system has found broad applications, making it an essential tool in different sectors. Take airports, for example. Bird infestations can cause significant damage to aircraft, leading to millions of dollars in maintenance and repair costs. By installing the laser bird deterrent system, airports can discourage birds from nesting in their facilities, and ultimately, reduce bird strikes.
Furthermore, the laser bird deterrent system has been adopted in agriculture to protect crops from birds. Birds are naturally attracted to crops, and their presence can cause irreparable damage that can lead to crop failure. The laser bird deterrent system provides farmers with an effective and environmentally friendly means of preventing bird attacks on crops.
The application of this technology extends to the marine industry, where it is used to prevent seabirds' interference on offshore structures. Seabirds are a common sight at sea, and they can cause severe damage to oil rigs and wind farms. By installing laser bird deterrent systems, these offshore structures can be protected, and seabird interference mitigated.
In conclusion, the applications of laser bird deterrent systems are broad and varied, making it an essential tool for different sectors. The use of this technology has helped reduce damage, improve safety, and prevent birds from suffering. As more industries continue to learn about the effectiveness and benefits of this technology, the use of laser bird deterrent systems is expected to grow significantly.
Tires should avoid contact with oil or harmful chemicals as much as possible, to prevent rubber surface crack or damage.Oil residues in the tire inner wall would affect the subsequent noise reduction process.
Tire laser cleaning machine from Usiland ,There are two differences from the other,first, binding agent is the key of our cleaning process and release agent and oil residues can be removed by laser, and binding zone is formed.
Laser tire cleaning machine is a technological advancement in the automobile industry that makes it easier to clean and maintain tires. It is a powerful machine that uses laser technology to effectively remove dirt, grime, and other unwanted debris from tires.
The laser tire cleaning machine is suitable for use by car dealerships, auto repair garages, car washes, and private car owners who need to keep their tires clean and in good condition. It has widespread application in numerous industries, including the automotive, manufacturing, and transportation sectors.
One of its main advantages is that it is suitable for use on any type of tire, whether it's standard tires, low profile tires, or high performance tires. It is also environmentally friendly and does not use any harmful chemicals or substances that could be harmful to the environment.
Another advantage of the laser tire cleaning machine is that it is fast, efficient, and requires minimal effort to operate. It has a user-friendly interface that makes it easy for even the most inexperienced person to use. With just a few clicks, a tire can be cleaned in a matter of seconds.
The machine is also robust and durable, and it is designed to withstand the harsh conditions of regular use. It requires minimal maintenance compared to traditional tire cleaning methods, which often require specialized tools and equipment.
Lastly, the laser tire cleaning machine makes it easier for car owners to maintain the appearance of their cars and prolong the lifespan of their tires. It removes dirt, debris, and contaminants that can cause damage to the tires, ensuring that they remain in good condition for longer.
In conclusion, the laser tire cleaning machine is a revolutionary technology that has numerous applications and benefits in different industries. It is a must-have tool for any car enthusiast or professional who wants to keep their tires clean and in good condition.
On October 23, 2021, the 29th Intelligent Transportation World Conference lnnovation Competition and the second "Gusu Cup" Youth Intelligent Transportation lnnovation Technology Application Competition Intelligent Engineering Equipment :Special Competition was grandly held in Suzhou Xiangcheng District High-speed Railway Jinke Hotel. This conference is the most influential comprehensive international conference in the field of intelligent transportation, and it is also the exhibition and exchange platform for the most advanced, largest and widest transportation technologies and products in the field of intelligent transportation.
The meeting was hosted by the China Railway Fifth Survey and Design Institute Group Co, Ltd. With the theme of "Intelligent Equipment, Serving Transportation", the special competition is positioned at independent innovation and intelligent manufacturing. It focuses on displaying the development achievements of the intelligent equipment industry, and uses the competition as a link to build an industrial alliance and innovation platform in the field of global intelligent engineering equipment, and promote national transportation The industry's intelligent equipment industry continues to develop.
In the early morning of October 23, the team led by the general manager of Usiland company, and the marketing director and technical director set off to participate in the competition. The laser barrier remover products for railways in this competition have attracted the attention of experts and participating units as soon as they were the competition.In the exhibition link, our company made a report and explanation from all aspects of the application scenarios of the railway laser barrier remover, the advantages of the equipment, the processing speed, the safety protection, the intelligent control, the current market demand and the social benefits. It is reported that the current demand for laser barrier remover products in railways, rail transit and other industries is also extreme.
The principle of the laser smart grid clearance device: the high-energy laser is used to instantly ablate foreign objects wound on the high-voltage line without damaging the power transmission line.When it is found that there is a foreign body hanging on the round wire of the transmission line that affects the safe operation of the line, the operator aims at the target through the sight on the ground, controls the laser to emit the laser, and after a few seconds of melting. the foreign body of the plastic fiber material is melted off and shut down. Laser, thereby completing the entire charging process of foreign objects.
The object can be cleaned: it can clean up no-metallic foreign objects such as kites, fishing nets. Banners, shade nets,balloons,branches, hornet’s nests, bird nests, agricultural plastic films, etc. on the power grid, with a working distance of 0-300 meters.
"Product advantages of the laser smart grid clearance device: it can realize, remote and non-contact operation to meet the convenient removal of railways and overhead lines,high-voltage equipment and approaching non-metallic foreign objects. It replaces the high-altitude operation hazards of traditional foreign object removal methods and planned power outages. Reduction, cumbersome preparations. excessive input of manpower and material resources, etc. effectively reduce labor intensity and risks, and improve comprehensive operational benefits The entire process of removing obstacles only takes a few minutes. some even a few seconds, and the cleaning efficiency is very high, and it is honored as the "Magic tool for removing obstacles" in the industry.
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Laser cleaning machine for tire inner wall is a high-tech equipment that is widely used in the automotive industry. It is capable of removing dirt, grease, oil, and other contaminants on the inner walls of tires without damaging the rubber. The application of this technology has been proven to significantly improve the safety, performance, and longevity of tires. In this article, we will discuss the application of laser cleaning machine for tire inner wall, its advantages and a real-life case study.
The laser cleaning machine for tire inner wall has been used by many major tire manufacturers in the world, such as Michelin, Goodyear, Continental, and Bridgestone. It is widely used in the production process of new tires and also in the maintenance of used tires.
In the production process of new tires, the laser cleaning machine is used to remove the release agents and other contaminants from the inner walls of the molds. This ensures that the new tires will have a clean and smooth inner surface, which improves their quality and performance.
In the maintenance of used tires, the laser cleaning machine is used to remove the buildup of contaminants on the inner walls of the tires. This buildup can cause imbalances, vibration, and uneven wear of the tires, which can lead to safety risks on the road. By using the laser cleaning machine, the buildup of contaminants is removed, restoring the tires to their original condition. This improves the safety, performance, and longevity of the tires, and also reduces the number of tires that need to be replaced.
The laser cleaning machine for tire inner wall has several advantages over traditional cleaning methods, such as sandblasting, chemical cleaning, and manual cleaning.
Firstly, it is non-contact and non-abrasive. The laser beam is directed at the surface of the tire inner wall, without physically touching it. This eliminates the risk of damage to the rubber, which can be caused by abrasive cleaning methods.
Secondly, it is highly precise, and can be adjusted to clean specific areas of the inner wall. This allows for targeted cleaning of areas that are more likely to accumulate contaminants, such as the shoulder area of the tire.
Thirdly, it is environmentally friendly. It does not use any chemicals or produce any waste, unlike traditional cleaning methods. This reduces the environmental impact of tire production and maintenance.
Comparison of seal rubber layer before and after cleaning
One of the real-life case studies of the application of laser cleaning machine for tire inner wall is the partnership between Michelin and InnoLas Solutions. Michelin, one of the largest tire manufacturers in the world, has been using the laser cleaning machine developed by InnoLas Solutions since 2019.
The laser cleaning machine has been used in the production process of new tires to remove the release agents from the inner molds. This has improved the quality and performance of the new tires, and also reduced the production time and cost. Michelin has also been using the laser cleaning machine in the maintenance of used tires, to remove the buildup of contaminants on the inner walls. This has improved the safety, performance, and longevity of the tires, and also reduced the number of tires that need to be replaced.
The laser cleaning machine for tire inner wall is a high-tech equipment that has revolutionized the production and maintenance of tires. Its non-contact, highly precise, and environmentally friendly cleaning method has several advantages over traditional cleaning methods, and has been widely used by major tire manufacturers. The real-life case study of Michelin and InnoLas Solutions has demonstrated the effectiveness and benefits of this technology.