Usiland Optronics, a professional laser cleaning machine manufacturer & supplier!
SUZHOU USiLAND OPTRONICS CO.，LTD. embraces innovation as a core value of 100w laser cleaning machine price. Before the product is launched to market, our designers carry out an investigation into the feasibility of innovation. The product has been repeatedly tested to meet global standards after the R&D department adjusts its functions according to the market demands. The adjustment is so successful that the product wins great praises.
To expand our Usiland Optronics brand, we conduct a systematic examination. We analyze what product categories are suitable for brand expansion and we make sure these products can offer specific solutions for customers' needs. We also research different cultural norms in the countries we plan to expand into because we learn that foreign customers' needs are probably different from those of domestic.
Our promise of on-time delivery of the products like 100w laser cleaning machine price has been delivered. Up till now, we have successfully selected reliable logistics companies and have been working with them for years. It is also the guarantee of safe transportation.
Every year, tire manufacturing companies around the world manufacture hundreds of millions of tires, and the cleaning of tire molds during the production process must be fast and reliable to save downtime. Traditional cleaning methods include sandblasting, ultrasonic cleaning, or carbon dioxide cleaning, but these methods usually require high heat molds to be cooled for several hours before being moved to cleaning equipment for cleaning. Cleaning takes a long time and can easily damage the accuracy of the molds.
Chemical solvents and noise can also cause safety and environmental issues. By using laser cleaning method, the laser can be transmitted through optical fibers, making it highly elastic in use; Due to the fact that laser cleaning can be connected by optical fibers to guide light to the dead corners or difficult to remove parts of the mold for cleaning, it is convenient to use; Due to the non vaporization of rubber, it will not produce toxic gases, which will affect the safety of the working environment. The technology of laser cleaning tire molds has been widely adopted in the tire industry in Europe and America. Although the initial investment cost is high, the benefits obtained from saving standby time, avoiding mold damage, working safety, and saving raw materials can be quickly recovered. The cleaning test conducted by the Usiland laser cleaning system on the production line of Shanghai Shuangqian Heavy Duty Tire Company shows that a set of large heavy-duty tire molds can be cleaned online in just one hour. Compared with conventional cleaning methods, the economic benefits are obvious.
Industry Applications
The precision machinery industry often requires the removal of esters and mineral oils used for lubrication and corrosion resistance on parts, usually using chemical methods, and chemical cleaning often still leaves residues. Laser de esterification can completely remove esters and mineral oils without damaging the surface of the parts. The removal of pollutants is accomplished by shock waves, which are formed by the explosive vaporization of thin oxide layers on the surface of the parts, leading to the removal of pollutants rather than mechanical interactions.
1100KV high voltage lines have balloons wrapped around them, which may cause widespread power outages... In the past, it was usually necessary to adopt live processing or power failure processing, but the implementation of various licensing procedures took a long time, and personnel boarding operations, there are certain limitations. With the new equipment, the precise positioning was achieved in 30 seconds and the balloon was cleared in one go.
The solution is a highly sought-after device - the Usiland Smart Grid Cleaning device.
The principle is to use the thermal effect generated when the laser irradiates the material to remotely melt and vaporize foreign bodies, which can achieve the removal of foreign bodies within 20-120 meters of high-voltage transmission lines, such as plastic film, kites, balloons, advertising banners and so on. Compared with the traditional cleaning method, this technology is easy to operate and pollution-free.
In addition to removing foreign bodies, the laser can also be used to clean the "dirty things" on the surface of the object, so that the stain instantly evaporates, and does not harm the equipment and the substrate of the workpiece. Not only that, the generators in the cold areas of the plateau almost suffer from ice problems all year round. Today, a beam of light can melt the ice on the turbine blades in an instant, escorting the power supply in the high and cold regions of the plateau.
Laser cleaning
Rust corroded metal with a laser cleaning machine immediately bright as new, poor texture weld after laser cleaning also become smooth and beautiful... Laser cleaning technology research started in the mid-1980s, but it was not until the early 1990s that it really entered industrial production, and gradually replaced traditional processes such as sand blowing, mechanical grinding and chemical corrosion in many occasions.
Foreign laser cleaning decontamination range is very wide, from the thick rust layer to the laser surface of the fine particles can be removed, in decontamination involving the laser cleaning experiment used in the type of equipment is also more, the laser wavelength range is wide, but the development of laser cleaning technology is unbalanced, some have achieved industrialization and some are still in the laboratory stage.
Laser mold cleaning machine is widely used in various industries for the purpose of removing dirt and rust from metallic surfaces. With the advancement of technology, this machine has become an essential tool in manufacturing industries where molds are used for the production of different products. These machines are specifically designed for the cleaning of molds due to their precision and effectiveness.
The laser mold cleaning machine is particularly suitable for the cleaning of molds that are used in the injection molding industry. The machine is capable of cleaning various types of molds, including plastic injection molds, rubber molds, and die casting molds. The laser technology used in this machine allows for the cleaning of intricate and complex molds that are difficult to clean through traditional methods.
In traditional cleaning methods,There are many problems.For example,there will be surface damage or corrosion of workpiece,dry problem of workpiece after cleaning ,it can’t clean Micro-nano level impurity ,water resources and waste of sand blasting,Most cleaning solvents are polluting and environmentally unfriendly,Secondary treatment of solution after cleaning and it’s unable to implement online information.
Why is laser cleaning lossless?
Uniform distribution:*Energy combination, device design technologies;*beam shaping technology;*Beam scanning control technology
Spot shaping:
* Square fiber laser terminal technology;*External optical path beam shaping lens
* Multi-beam scanning and control technologies
Summary：
1) Change the Gaussian beam into flat-topped beam No damage to cleaning material ；
2) Beam scanning control technology No shadow of beam spot on the surface of the mold .
Take the above cleaning case for example.After laser cleaning, there is no damage on the surface of the tire mold.Laser cleaning without residue. After laser cleaning the mod, the tires produced no appearance defects
Apart from the manufacturing industry, laser cleaning machines are also used in the aerospace industry, automotive industry, and electronics industry. In the aerospace industry, these machines are used for the cleaning of aerospace components that require high precision and accuracy. In the automotive industry, they are used for cleaning engine parts, such as pistons, cylinders, and valves. In the electronics industry, they are used for the cleaning of electronic components, such as circuit boards, sensors, and connectors.
One of the most significant advantages of laser mold cleaning machines is that they are environmentally friendly. Traditional cleaning methods involve the use of chemicals and solvents that can be harmful to the environment. Laser cleaning machines, on the other hand, use high-speed laser beams that disintegrate the dirt and rust particles without producing any harmful emissions.
Overall, the laser mold cleaning machine has become an essential tool for various industries due to its precision, effectiveness, and environmentally friendly nature. Its wide range of applications has made it a popular choice among manufacturers and industries, helping to enhance productivity and efficiency in their operations.
The application of laser tire mold cleaning machine has revolutionized the automobile industry by providing a highly efficient and eco-friendly solution for mold cleaning. This cutting-edge technology has been proven effective in removing even the most stubborn contaminants from tire molds, improving production efficiency and reducing downtime. In this article, we will explore the benefits and real-world applications of laser tire mold cleaning machines.
One of the primary benefits of laser tire mold cleaning machines is the elimination of abrasive cleaning methods. Previously, grit-blasting and chemical cleaning were the most commonly used methods for cleaning tire molds. These methods are not only inefficient and time-consuming but also pose environmental risks and can damage the molds. In contrast, the laser tire mold cleaning machines use a high-intensity laser beam that vaporizes the contaminants without causing damage to the molds. The result is a faster, safer, and more eco-friendly cleaning process.
Real-world applications of laser tire mold cleaning machines are numerous. For example, a tire manufacturing plant in China was looking for a solution to increase efficiency and reduce waste. They had been using chemical cleaning for years but found it to be time-consuming and hazardous to the environment. The plant invested in a laser tire mold cleaning machine, and the results exceeded expectations. The machine reduced downtime, improved productivity, and eliminated the need for chemicals, which is estimated to have saved the plant 20,000 RMB per month.
Another application of laser tire mold cleaning machines is in the aerospace industry. A company that manufactures aircraft tires was struggling with the removal of carbon deposits on their molds. They had been using grit-blasting, but the abrasive method was causing damage to the molds. After switching to a laser tire mold cleaning machine, they were able to remove the carbon deposits without damaging the molds. Moreover, the laser cleaning process is non-contact, which eliminates the risk of contamination and damage from physical contact.
In addition to its efficiency and environmental benefits, laser tire mold cleaning machines are also cost-effective in the long run. Although they have a higher upfront cost compared to traditional cleaning methods, they require less maintenance and have a longer lifespan, which translates to cost savings over time.
In conclusion, the application of laser tire mold cleaning machines has revolutionized the mold cleaning process in the automobile industry. The efficiency, eco-friendliness, and cost-effectiveness of this technology make it a popular choice for many manufacturing plants worldwide. Real-world examples have shown that laser tire mold cleaning machines are effective in improving production efficiency, reducing downtime, and eliminating the use of hazardous chemicals. With these benefits, it is clear that the laser tire mold cleaning machine is a valuable addition to any manufacturing plant.
Laser cleaning machine for tire inner wall is a high-tech equipment that is widely used in the automotive industry. It is capable of removing dirt, grease, oil, and other contaminants on the inner walls of tires without damaging the rubber. The application of this technology has been proven to significantly improve the safety, performance, and longevity of tires. In this article, we will discuss the application of laser cleaning machine for tire inner wall, its advantages and a real-life case study.
Application of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has been used by many major tire manufacturers in the world, such as Michelin, Goodyear, Continental, and Bridgestone. It is widely used in the production process of new tires and also in the maintenance of used tires.
In the production process of new tires, the laser cleaning machine is used to remove the release agents and other contaminants from the inner walls of the molds. This ensures that the new tires will have a clean and smooth inner surface, which improves their quality and performance.
In the maintenance of used tires, the laser cleaning machine is used to remove the buildup of contaminants on the inner walls of the tires. This buildup can cause imbalances, vibration, and uneven wear of the tires, which can lead to safety risks on the road. By using the laser cleaning machine, the buildup of contaminants is removed, restoring the tires to their original condition. This improves the safety, performance, and longevity of the tires, and also reduces the number of tires that need to be replaced.
Advantages of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has several advantages over traditional cleaning methods, such as sandblasting, chemical cleaning, and manual cleaning.
Firstly, it is non-contact and non-abrasive. The laser beam is directed at the surface of the tire inner wall, without physically touching it. This eliminates the risk of damage to the rubber, which can be caused by abrasive cleaning methods.
Secondly, it is highly precise, and can be adjusted to clean specific areas of the inner wall. This allows for targeted cleaning of areas that are more likely to accumulate contaminants, such as the shoulder area of the tire.
Thirdly, it is environmentally friendly. It does not use any chemicals or produce any waste, unlike traditional cleaning methods. This reduces the environmental impact of tire production and maintenance.
Comparison of seal rubber layer before and after cleaning
Real-life Case Study
One of the real-life case studies of the application of laser cleaning machine for tire inner wall is the partnership between Michelin and InnoLas Solutions. Michelin, one of the largest tire manufacturers in the world, has been using the laser cleaning machine developed by InnoLas Solutions since 2019.
The laser cleaning machine has been used in the production process of new tires to remove the release agents from the inner molds. This has improved the quality and performance of the new tires, and also reduced the production time and cost. Michelin has also been using the laser cleaning machine in the maintenance of used tires, to remove the buildup of contaminants on the inner walls. This has improved the safety, performance, and longevity of the tires, and also reduced the number of tires that need to be replaced.
Conclusion
The laser cleaning machine for tire inner wall is a high-tech equipment that has revolutionized the production and maintenance of tires. Its non-contact, highly precise, and environmentally friendly cleaning method has several advantages over traditional cleaning methods, and has been widely used by major tire manufacturers. The real-life case study of Michelin and InnoLas Solutions has demonstrated the effectiveness and benefits of this technology.
