Every year, tire manufacturing companies around the world manufacture hundreds of millions of tires, and the cleaning of tire molds during the production process must be fast and reliable to save downtime. Traditional cleaning methods include sandblasting, ultrasonic cleaning, or carbon dioxide cleaning, but these methods usually require high heat molds to be cooled for several hours before being moved to cleaning equipment for cleaning. Cleaning takes a long time and can easily damage the accuracy of the molds.
Chemical solvents and noise can also cause safety and environmental issues. By using laser cleaning method, the laser can be transmitted through optical fibers, making it highly elastic in use; Due to the fact that laser cleaning can be connected by optical fibers to guide light to the dead corners or difficult to remove parts of the mold for cleaning, it is convenient to use; Due to the non vaporization of rubber, it will not produce toxic gases, which will affect the safety of the working environment. The technology of laser cleaning tire molds has been widely adopted in the tire industry in Europe and America. Although the initial investment cost is high, the benefits obtained from saving standby time, avoiding mold damage, working safety, and saving raw materials can be quickly recovered. The cleaning test conducted by the Usiland laser cleaning system on the production line of Shanghai Shuangqian Heavy Duty Tire Company shows that a set of large heavy-duty tire molds can be cleaned online in just one hour. Compared with conventional cleaning methods, the economic benefits are obvious.

Industry Applications

 

 

 

The precision machinery industry often requires the removal of esters and mineral oils used for lubrication and corrosion resistance on parts, usually using chemical methods, and chemical cleaning often still leaves residues. Laser de esterification can completely remove esters and mineral oils without damaging the surface of the parts. The removal of pollutants is accomplished by shock waves, which are formed by the explosive vaporization of thin oxide layers on the surface of the parts, leading to the removal of pollutants rather than mechanical interactions.

Tires should avoid contact with oil or harmful chemicals as much as possible, to prevent rubber surface crack or damage.Oil residues in the tire inner wall would affect the subsequent noise reduction process.

Tire laser cleaning machine  from Usiland ,There are two differences from the other,first, binding agent is the key of our cleaning process and release agent and oil residues can be removed by laser, and binding zone is formed.

Laser tire cleaning machine is a technological advancement in the automobile industry that makes it easier to clean and maintain tires. It is a powerful machine that uses laser technology to effectively remove dirt, grime, and other unwanted debris from tires.

The laser tire cleaning machine is suitable for use by car dealerships, auto repair garages, car washes, and private car owners who need to keep their tires clean and in good condition. It has widespread application in numerous industries, including the automotive, manufacturing, and transportation sectors.

One of its main advantages is that it is suitable for use on any type of tire, whether it's standard tires, low profile tires, or high performance tires. It is also environmentally friendly and does not use any harmful chemicals or substances that could be harmful to the environment.

Another advantage of the laser tire cleaning machine is that it is fast, efficient, and requires minimal effort to operate. It has a user-friendly interface that makes it easy for even the most inexperienced person to use. With just a few clicks, a tire can be cleaned in a matter of seconds.

The machine is also robust and durable, and it is designed to withstand the harsh conditions of regular use. It requires minimal maintenance compared to traditional tire cleaning methods, which often require specialized tools and equipment.

Lastly, the laser tire cleaning machine makes it easier for car owners to maintain the appearance of their cars and prolong the lifespan of their tires. It removes dirt, debris, and contaminants that can cause damage to the tires, ensuring that they remain in good condition for longer.

In conclusion, the laser tire cleaning machine is a revolutionary technology that has numerous applications and benefits in different industries. It is a must-have tool for any car enthusiast or professional who wants to keep their tires clean and in good condition.

Laser etching machine is a highly advanced technology that uses laser beams to create precise and permanent markings on a wide range of materials. This product has gained immense popularity due to its numerous advantages over traditional marking methods such as inkjet printing, chemical etching, and mechanical engraving. In this article, we will discuss the advantages of laser etching machines and their diverse applications.

Advantages of Laser Etching Machines:

1) High Precision: Laser etching machines offer an unmatched level of precision when it comes to creating markings on various materials. These machines can produce complex and intricate designs with sharp edges and smooth finishes.

2) Non-Contact Process: Laser etching machines are a non-contact method, which means that the laser beam does not physically touch the material during the process. This eliminates any possibility of damage to the material and ensures a smooth and clean finish.

3) High Speed: Laser etching machines can mark materials at high speeds, making them ideal for mass production environments. These machines can mark hundreds of parts in just a few minutes, thereby increasing productivity and reducing costs.

4) Versatility: Laser etching machines can mark a wide range of materials, including metals, plastics, ceramics, glass, and more. This makes them suitable for various industries such as automotive, aerospace, medical, and electronics.

5) Environmentally Friendly: Laser etching machines do not require any harmful chemicals, unlike traditional etching methods. This makes them an environmentally friendly option, reducing the use of hazardous materials and minimizing waste.

Applications of Laser Etching Machines:

1) Automotive Industry: Laser etching machines are commonly used in the automotive industry for marking engine components, chassis, and body parts. The marking of the Vehicle Identification Number (VIN) is also done using this technology.

2) Medical Industry: Laser etching machines are used in the medical industry to mark surgical instruments, medical devices, and orthopedic implants. These markings ensure traceability and help prevent counterfeit products from entering the market.

3) Art and Crafts: Laser etching machines are also used in the art and crafts industry for creating intricate designs on various materials such as wood, glass, and leather.

4) Jewelry Industry: Laser etching machines are used in the jewelry industry for engraving fine designs on metals and precious stones.

5) Electronics Industry: Laser etching machines are used in the electronics industry for marking electronic components such as circuit boards, microchips, and semiconductor wafers.

In conclusion, laser etching machines offer numerous advantages over traditional marking methods and are widely used in various industries that require precise and permanent markings. These machines have revolutionized the way we mark and label products, making them more efficient, cost-effective, and environmentally friendly.

The application of laser tire mold cleaning machine has revolutionized the automobile industry by providing a highly efficient and eco-friendly solution for mold cleaning. This cutting-edge technology has been proven effective in removing even the most stubborn contaminants from tire molds, improving production efficiency and reducing downtime. In this article, we will explore the benefits and real-world applications of laser tire mold cleaning machines.

One of the primary benefits of laser tire mold cleaning machines is the elimination of abrasive cleaning methods. Previously, grit-blasting and chemical cleaning were the most commonly used methods for cleaning tire molds. These methods are not only inefficient and time-consuming but also pose environmental risks and can damage the molds. In contrast, the laser tire mold cleaning machines use a high-intensity laser beam that vaporizes the contaminants without causing damage to the molds. The result is a faster, safer, and more eco-friendly cleaning process.

Real-world applications of laser tire mold cleaning machines are numerous. For example, a tire manufacturing plant in China was looking for a solution to increase efficiency and reduce waste. They had been using chemical cleaning for years but found it to be time-consuming and hazardous to the environment. The plant invested in a laser tire mold cleaning machine, and the results exceeded expectations. The machine reduced downtime, improved productivity, and eliminated the need for chemicals, which is estimated to have saved the plant 20,000 RMB per month.

Another application of laser tire mold cleaning machines is in the aerospace industry. A company that manufactures aircraft tires was struggling with the removal of carbon deposits on their molds. They had been using grit-blasting, but the abrasive method was causing damage to the molds. After switching to a laser tire mold cleaning machine, they were able to remove the carbon deposits without damaging the molds. Moreover, the laser cleaning process is non-contact, which eliminates the risk of contamination and damage from physical contact.

In addition to its efficiency and environmental benefits, laser tire mold cleaning machines are also cost-effective in the long run. Although they have a higher upfront cost compared to traditional cleaning methods, they require less maintenance and have a longer lifespan, which translates to cost savings over time.

In conclusion, the application of laser tire mold cleaning machines has revolutionized the mold cleaning process in the automobile industry. The efficiency, eco-friendliness, and cost-effectiveness of this technology make it a popular choice for many manufacturing plants worldwide. Real-world examples have shown that laser tire mold cleaning machines are effective in improving production efficiency, reducing downtime, and eliminating the use of hazardous chemicals. With these benefits, it is clear that the laser tire mold cleaning machine is a valuable addition to any manufacturing plant.

Laser cleaning machine for tire inner wall is a high-tech equipment that is widely used in the automotive industry. It is capable of removing dirt, grease, oil, and other contaminants on the inner walls of tires without damaging the rubber. The application of this technology has been proven to significantly improve the safety, performance, and longevity of tires. In this article, we will discuss the application of laser cleaning machine for tire inner wall, its advantages and a real-life case study.

Application of Laser Cleaning Machine for Tire Inner Wall

The laser cleaning machine for tire inner wall has been used by many major tire manufacturers in the world, such as Michelin, Goodyear, Continental, and Bridgestone. It is widely used in the production process of new tires and also in the maintenance of used tires.

In the production process of new tires, the laser cleaning machine is used to remove the release agents and other contaminants from the inner walls of the molds. This ensures that the new tires will have a clean and smooth inner surface, which improves their quality and performance.

In the maintenance of used tires, the laser cleaning machine is used to remove the buildup of contaminants on the inner walls of the tires. This buildup can cause imbalances, vibration, and uneven wear of the tires, which can lead to safety risks on the road. By using the laser cleaning machine, the buildup of contaminants is removed, restoring the tires to their original condition. This improves the safety, performance, and longevity of the tires, and also reduces the number of tires that need to be replaced.

Advantages of Laser Cleaning Machine for Tire Inner Wall

The laser cleaning machine for tire inner wall has several advantages over traditional cleaning methods, such as sandblasting, chemical cleaning, and manual cleaning.

Firstly, it is non-contact and non-abrasive. The laser beam is directed at the surface of the tire inner wall, without physically touching it. This eliminates the risk of damage to the rubber, which can be caused by abrasive cleaning methods.

Secondly, it is highly precise, and can be adjusted to clean specific areas of the inner wall. This allows for targeted cleaning of areas that are more likely to accumulate contaminants, such as the shoulder area of the tire.

Thirdly, it is environmentally friendly. It does not use any chemicals or produce any waste, unlike traditional cleaning methods. This reduces the environmental impact of tire production and maintenance.

Comparison of seal rubber layer before and after cleaning

Real-life Case Study

One of the real-life case studies of the application of laser cleaning machine for tire inner wall is the partnership between Michelin and InnoLas Solutions. Michelin, one of the largest tire manufacturers in the world, has been using the laser cleaning machine developed by InnoLas Solutions since 2019.

The laser cleaning machine has been used in the production process of new tires to remove the release agents from the inner molds. This has improved the quality and performance of the new tires, and also reduced the production time and cost. Michelin has also been using the laser cleaning machine in the maintenance of used tires, to remove the buildup of contaminants on the inner walls. This has improved the safety, performance, and longevity of the tires, and also reduced the number of tires that need to be replaced.

Conclusion

The laser cleaning machine for tire inner wall is a high-tech equipment that has revolutionized the production and maintenance of tires. Its non-contact, highly precise, and environmentally friendly cleaning method has several advantages over traditional cleaning methods, and has been widely used by major tire manufacturers. The real-life case study of Michelin and InnoLas Solutions has demonstrated the effectiveness and benefits of this technology.