Usiland Optronics, a professional laser cleaning machine manufacturer & supplier!
laser mold cleaning is one of the most superior products manufactured in SUZHOU USiLAND OPTRONICS CO.，LTD. by using the latest technology in the industry. With an enhanced design developed by our dedicated R&D staff, the product is a little more aesthetically pleasing and functional. The adoption of the sophisticated equipment and well-selected raw materials in the production also make the product has more added values such as durability, excellent quality, and exquisite finish.
Usiland Optronics branded products stand steadily in the market at affordable prices, therefore satisfied customers continue to buy from us. These products have superior market influence, creating huge profit value for customers. They are well praised in many exhibitions and product promotion conferences. We keep interacting with our customers and seeking feedback for our products in order to boost the retention rate.
From customer communication, design, finished products to delivery, Usiland Optronics provides one-stop service for customers all over the world. With over years of export experience, we guarantee safe transport and fast delivery, enabling customers to receive goods in perfect condition. Besides that, the customization for our products like laser mold cleaning is available.
1100KV high voltage lines have balloons wrapped around them, which may cause widespread power outages... In the past, it was usually necessary to adopt live processing or power failure processing, but the implementation of various licensing procedures took a long time, and personnel boarding operations, there are certain limitations. With the new equipment, the precise positioning was achieved in 30 seconds and the balloon was cleared in one go.
The solution is a highly sought-after device - the Usiland Smart Grid Cleaning device.
The principle is to use the thermal effect generated when the laser irradiates the material to remotely melt and vaporize foreign bodies, which can achieve the removal of foreign bodies within 20-120 meters of high-voltage transmission lines, such as plastic film, kites, balloons, advertising banners and so on. Compared with the traditional cleaning method, this technology is easy to operate and pollution-free.
In addition to removing foreign bodies, the laser can also be used to clean the "dirty things" on the surface of the object, so that the stain instantly evaporates, and does not harm the equipment and the substrate of the workpiece. Not only that, the generators in the cold areas of the plateau almost suffer from ice problems all year round. Today, a beam of light can melt the ice on the turbine blades in an instant, escorting the power supply in the high and cold regions of the plateau.
Laser cleaning
Rust corroded metal with a laser cleaning machine immediately bright as new, poor texture weld after laser cleaning also become smooth and beautiful... Laser cleaning technology research started in the mid-1980s, but it was not until the early 1990s that it really entered industrial production, and gradually replaced traditional processes such as sand blowing, mechanical grinding and chemical corrosion in many occasions.
Foreign laser cleaning decontamination range is very wide, from the thick rust layer to the laser surface of the fine particles can be removed, in decontamination involving the laser cleaning experiment used in the type of equipment is also more, the laser wavelength range is wide, but the development of laser cleaning technology is unbalanced, some have achieved industrialization and some are still in the laboratory stage.
Laser mold cleaning machine is widely used in various industries for the purpose of removing dirt and rust from metallic surfaces. With the advancement of technology, this machine has become an essential tool in manufacturing industries where molds are used for the production of different products. These machines are specifically designed for the cleaning of molds due to their precision and effectiveness.
The laser mold cleaning machine is particularly suitable for the cleaning of molds that are used in the injection molding industry. The machine is capable of cleaning various types of molds, including plastic injection molds, rubber molds, and die casting molds. The laser technology used in this machine allows for the cleaning of intricate and complex molds that are difficult to clean through traditional methods.
In traditional cleaning methods,There are many problems.For example,there will be surface damage or corrosion of workpiece,dry problem of workpiece after cleaning ,it can’t clean Micro-nano level impurity ,water resources and waste of sand blasting,Most cleaning solvents are polluting and environmentally unfriendly,Secondary treatment of solution after cleaning and it’s unable to implement online information.
Why is laser cleaning lossless?
Uniform distribution:*Energy combination, device design technologies;*beam shaping technology;*Beam scanning control technology
Spot shaping:
* Square fiber laser terminal technology;*External optical path beam shaping lens
* Multi-beam scanning and control technologies
Summary：
1) Change the Gaussian beam into flat-topped beam No damage to cleaning material ；
2) Beam scanning control technology No shadow of beam spot on the surface of the mold .
Take the above cleaning case for example.After laser cleaning, there is no damage on the surface of the tire mold.Laser cleaning without residue. After laser cleaning the mod, the tires produced no appearance defects
Apart from the manufacturing industry, laser cleaning machines are also used in the aerospace industry, automotive industry, and electronics industry. In the aerospace industry, these machines are used for the cleaning of aerospace components that require high precision and accuracy. In the automotive industry, they are used for cleaning engine parts, such as pistons, cylinders, and valves. In the electronics industry, they are used for the cleaning of electronic components, such as circuit boards, sensors, and connectors.
One of the most significant advantages of laser mold cleaning machines is that they are environmentally friendly. Traditional cleaning methods involve the use of chemicals and solvents that can be harmful to the environment. Laser cleaning machines, on the other hand, use high-speed laser beams that disintegrate the dirt and rust particles without producing any harmful emissions.
Overall, the laser mold cleaning machine has become an essential tool for various industries due to its precision, effectiveness, and environmentally friendly nature. Its wide range of applications has made it a popular choice among manufacturers and industries, helping to enhance productivity and efficiency in their operations.
Tires should avoid contact with oil or harmful chemicals as much as possible, to prevent rubber surface crack or damage.Oil residues in the tire inner wall would affect the subsequent noise reduction process.
Tire laser cleaning machine from Usiland ,There are two differences from the other,first, binding agent is the key of our cleaning process and release agent and oil residues can be removed by laser, and binding zone is formed.
Laser tire cleaning machine is a technological advancement in the automobile industry that makes it easier to clean and maintain tires. It is a powerful machine that uses laser technology to effectively remove dirt, grime, and other unwanted debris from tires.
The laser tire cleaning machine is suitable for use by car dealerships, auto repair garages, car washes, and private car owners who need to keep their tires clean and in good condition. It has widespread application in numerous industries, including the automotive, manufacturing, and transportation sectors.
One of its main advantages is that it is suitable for use on any type of tire, whether it's standard tires, low profile tires, or high performance tires. It is also environmentally friendly and does not use any harmful chemicals or substances that could be harmful to the environment.
Another advantage of the laser tire cleaning machine is that it is fast, efficient, and requires minimal effort to operate. It has a user-friendly interface that makes it easy for even the most inexperienced person to use. With just a few clicks, a tire can be cleaned in a matter of seconds.
The machine is also robust and durable, and it is designed to withstand the harsh conditions of regular use. It requires minimal maintenance compared to traditional tire cleaning methods, which often require specialized tools and equipment.
Lastly, the laser tire cleaning machine makes it easier for car owners to maintain the appearance of their cars and prolong the lifespan of their tires. It removes dirt, debris, and contaminants that can cause damage to the tires, ensuring that they remain in good condition for longer.
In conclusion, the laser tire cleaning machine is a revolutionary technology that has numerous applications and benefits in different industries. It is a must-have tool for any car enthusiast or professional who wants to keep their tires clean and in good condition.
On October 23, 2021, the 29th Intelligent Transportation World Conference lnnovation Competition and the second "Gusu Cup" Youth Intelligent Transportation lnnovation Technology Application Competition Intelligent Engineering Equipment :Special Competition was grandly held in Suzhou Xiangcheng District High-speed Railway Jinke Hotel. This conference is the most influential comprehensive international conference in the field of intelligent transportation, and it is also the exhibition and exchange platform for the most advanced, largest and widest transportation technologies and products in the field of intelligent transportation.
The meeting was hosted by the China Railway Fifth Survey and Design Institute Group Co, Ltd. With the theme of "Intelligent Equipment, Serving Transportation", the special competition is positioned at independent innovation and intelligent manufacturing. It focuses on displaying the development achievements of the intelligent equipment industry, and uses the competition as a link to build an industrial alliance and innovation platform in the field of global intelligent engineering equipment, and promote national transportation The industry's intelligent equipment industry continues to develop.
In the early morning of October 23, the team led by the general manager of Usiland company, and the marketing director and technical director set off to participate in the competition. The laser barrier remover products for railways in this competition have attracted the attention of experts and participating units as soon as they were the competition.In the exhibition link, our company made a report and explanation from all aspects of the application scenarios of the railway laser barrier remover, the advantages of the equipment, the processing speed, the safety protection, the intelligent control, the current market demand and the social benefits. It is reported that the current demand for laser barrier remover products in railways, rail transit and other industries is also extreme.
The principle of the laser smart grid clearance device: the high-energy laser is used to instantly ablate foreign objects wound on the high-voltage line without damaging the power transmission line.When it is found that there is a foreign body hanging on the round wire of the transmission line that affects the safe operation of the line, the operator aims at the target through the sight on the ground, controls the laser to emit the laser, and after a few seconds of melting. the foreign body of the plastic fiber material is melted off and shut down. Laser, thereby completing the entire charging process of foreign objects.
The object can be cleaned: it can clean up no-metallic foreign objects such as kites, fishing nets. Banners, shade nets,balloons,branches, hornet’s nests, bird nests, agricultural plastic films, etc. on the power grid, with a working distance of 0-300 meters.
"Product advantages of the laser smart grid clearance device: it can realize, remote and non-contact operation to meet the convenient removal of railways and overhead lines,high-voltage equipment and approaching non-metallic foreign objects. It replaces the high-altitude operation hazards of traditional foreign object removal methods and planned power outages. Reduction, cumbersome preparations. excessive input of manpower and material resources, etc. effectively reduce labor intensity and risks, and improve comprehensive operational benefits The entire process of removing obstacles only takes a few minutes. some even a few seconds, and the cleaning efficiency is very high, and it is honored as the "Magic tool for removing obstacles" in the industry.
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Official website: www.usilandcn.com
Customer Service Phone: 400-005-3391
Sales Hotline/WhatsAPP: +086-18306213801
Email: jiulie.zhou@usiland.com/xszl@usiland.com
Address: 2nd Floor, Building C, Dongfang Chuangzhi Park, No. 18, Jinfang Road, Suzhou lndustrial Park, Jiangsu Province.
Laser cleaning machine for tire inner wall is a high-tech equipment that is widely used in the automotive industry. It is capable of removing dirt, grease, oil, and other contaminants on the inner walls of tires without damaging the rubber. The application of this technology has been proven to significantly improve the safety, performance, and longevity of tires. In this article, we will discuss the application of laser cleaning machine for tire inner wall, its advantages and a real-life case study.
Application of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has been used by many major tire manufacturers in the world, such as Michelin, Goodyear, Continental, and Bridgestone. It is widely used in the production process of new tires and also in the maintenance of used tires.
In the production process of new tires, the laser cleaning machine is used to remove the release agents and other contaminants from the inner walls of the molds. This ensures that the new tires will have a clean and smooth inner surface, which improves their quality and performance.
In the maintenance of used tires, the laser cleaning machine is used to remove the buildup of contaminants on the inner walls of the tires. This buildup can cause imbalances, vibration, and uneven wear of the tires, which can lead to safety risks on the road. By using the laser cleaning machine, the buildup of contaminants is removed, restoring the tires to their original condition. This improves the safety, performance, and longevity of the tires, and also reduces the number of tires that need to be replaced.
Advantages of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has several advantages over traditional cleaning methods, such as sandblasting, chemical cleaning, and manual cleaning.
Firstly, it is non-contact and non-abrasive. The laser beam is directed at the surface of the tire inner wall, without physically touching it. This eliminates the risk of damage to the rubber, which can be caused by abrasive cleaning methods.
Secondly, it is highly precise, and can be adjusted to clean specific areas of the inner wall. This allows for targeted cleaning of areas that are more likely to accumulate contaminants, such as the shoulder area of the tire.
Thirdly, it is environmentally friendly. It does not use any chemicals or produce any waste, unlike traditional cleaning methods. This reduces the environmental impact of tire production and maintenance.
Comparison of seal rubber layer before and after cleaning
Real-life Case Study
One of the real-life case studies of the application of laser cleaning machine for tire inner wall is the partnership between Michelin and InnoLas Solutions. Michelin, one of the largest tire manufacturers in the world, has been using the laser cleaning machine developed by InnoLas Solutions since 2019.
The laser cleaning machine has been used in the production process of new tires to remove the release agents from the inner molds. This has improved the quality and performance of the new tires, and also reduced the production time and cost. Michelin has also been using the laser cleaning machine in the maintenance of used tires, to remove the buildup of contaminants on the inner walls. This has improved the safety, performance, and longevity of the tires, and also reduced the number of tires that need to be replaced.
Conclusion
The laser cleaning machine for tire inner wall is a high-tech equipment that has revolutionized the production and maintenance of tires. Its non-contact, highly precise, and environmentally friendly cleaning method has several advantages over traditional cleaning methods, and has been widely used by major tire manufacturers. The real-life case study of Michelin and InnoLas Solutions has demonstrated the effectiveness and benefits of this technology.
