Every year, tire manufacturing companies around the world manufacture hundreds of millions of tires, and the cleaning of tire molds during the production process must be fast and reliable to save downtime. Traditional cleaning methods include sandblasting, ultrasonic cleaning, or carbon dioxide cleaning, but these methods usually require high heat molds to be cooled for several hours before being moved to cleaning equipment for cleaning. Cleaning takes a long time and can easily damage the accuracy of the molds.
Chemical solvents and noise can also cause safety and environmental issues. By using laser cleaning method, the laser can be transmitted through optical fibers, making it highly elastic in use; Due to the fact that laser cleaning can be connected by optical fibers to guide light to the dead corners or difficult to remove parts of the mold for cleaning, it is convenient to use; Due to the non vaporization of rubber, it will not produce toxic gases, which will affect the safety of the working environment. The technology of laser cleaning tire molds has been widely adopted in the tire industry in Europe and America. Although the initial investment cost is high, the benefits obtained from saving standby time, avoiding mold damage, working safety, and saving raw materials can be quickly recovered. The cleaning test conducted by the Usiland laser cleaning system on the production line of Shanghai Shuangqian Heavy Duty Tire Company shows that a set of large heavy-duty tire molds can be cleaned online in just one hour. Compared with conventional cleaning methods, the economic benefits are obvious.



Industry Applications








































The precision machinery industry often requires the removal of esters and mineral oils used for lubrication and corrosion resistance on parts, usually using chemical methods, and chemical cleaning often still leaves residues. Laser de esterification can completely remove esters and mineral oils without damaging the surface of the parts. The removal of pollutants is accomplished by shock waves, which are formed by the explosive vaporization of thin oxide layers on the surface of the parts, leading to the removal of pollutants rather than mechanical interactions.

With the advancement of technology, more and more innovative solutions are being discovered to address different problems. One of the innovative solutions that has revolutionized the way we deal with birds in urban spaces is the laser bird deterrent system.

For birds, vision is the most sensitive. Inspired by bionics in design, the laser bird repellent can emit a rod-like green laser with a diameter of 100mm and a wavelength of 520-532nm during operation, simulating the conditions for biological visual reflection. When the green laser rod is sprayed over, birds are like seeing a green stick, thus achieving the bird repellent effect without harming the birds.



Ornithologists have demonstrated through numerous experiments that bird eyes are the most sensitive to the 520-532nm laser beam.

1. The International Bird Strike Committee recommended the practices of bird repellent and wildlife control.

2. Comparative Statistics of International Bird Strike Status）

So what are the advantages of laser bird repellents?First,it has Long Service Life,The entire body is made of materials that achieve waterproofing, anti-thunder, and anti-radiation effect.This fully ensuring safe and stable operation.At the same time,long service life and low long-term investment cost.This greatly reduces the cost of enterprise.The second advantage is the long-Lasting effect.Bird vision is very sensitive, especially to green lasers with a wavelength of 532nm, with natural resistance and inadaptability.The third is the safety guarantee.It is a visual bird repellent and there is no harm to humans or birds.Also,there is no consumables, no chemicals and no pollution to the environment.It is completely environmentally friendly.In the end, laser bird repellents can be used unlimited by weather and environment, repelling birds anytime and anywhere.

The range required for different sites varies,Usiland laser bird repellent is able to change the scanning range and laser intensity at any time.This ensures that we can change the range of the bird and the range of laser irradiation at any time.Changes can be made according to different circumstances.

Some people may wonder, that can laser bird repellent accurately identify different objects or humans?AI can recognize birds and distinguish among birds, humans, and other objects.Deep learning image recognition algorithm, with a recognition ability approaching 100%.





A laser bird deterrent system, or laser bird repeller, is a non-lethal, humane, and eco-friendly solution for deterring birds from landing or roosting on buildings, airports, and other structures. The system works by using laser beams to create a visual and physical barrier that disorientates and discourages birds from landing in the area.

Apart from its practicality in deterring birds, the laser bird deterrent system has found broad applications, making it an essential tool in different sectors. Take airports, for example. Bird infestations can cause significant damage to aircraft, leading to millions of dollars in maintenance and repair costs. By installing the laser bird deterrent system, airports can discourage birds from nesting in their facilities, and ultimately, reduce bird strikes.

Furthermore, the laser bird deterrent system has been adopted in agriculture to protect crops from birds. Birds are naturally attracted to crops, and their presence can cause irreparable damage that can lead to crop failure. The laser bird deterrent system provides farmers with an effective and environmentally friendly means of preventing bird attacks on crops.

The application of this technology extends to the marine industry, where it is used to prevent seabirds' interference on offshore structures. Seabirds are a common sight at sea, and they can cause severe damage to oil rigs and wind farms. By installing laser bird deterrent systems, these offshore structures can be protected, and seabird interference mitigated.

In conclusion, the applications of laser bird deterrent systems are broad and varied, making it an essential tool for different sectors. The use of this technology has helped reduce damage, improve safety, and prevent birds from suffering. As more industries continue to learn about the effectiveness and benefits of this technology, the use of laser bird deterrent systems is expected to grow significantly.

Laser mold cleaning machine is widely used in various industries for the purpose of removing dirt and rust from metallic surfaces. With the advancement of technology, this machine has become an essential tool in manufacturing industries where molds are used for the production of different products. These machines are specifically designed for the cleaning of molds due to their precision and effectiveness.

The laser mold cleaning machine is particularly suitable for the cleaning of molds that are used in the injection molding industry. The machine is capable of cleaning various types of molds, including plastic injection molds, rubber molds, and die casting molds. The laser technology used in this machine allows for the cleaning of intricate and complex molds that are difficult to clean through traditional methods.

In traditional cleaning methods,There are many problems.For example,there will be surface damage or corrosion of workpiece,dry problem of workpiece after cleaning ,it can’t clean Micro-nano level impurity ,water resources and waste of sand blasting,Most cleaning solvents are polluting and environmentally unfriendly,Secondary treatment of solution after cleaning and it’s unable to implement online information.



Why is laser cleaning lossless?


Uniform distribution:*Energy combination, device design technologies;*beam shaping technology;*Beam scanning control technology



Spot shaping:
* Square fiber laser terminal technology;*External optical path beam shaping lens

* Multi-beam scanning and control technologies

Summary：
1) Change the Gaussian beam into flat-topped beam No damage to cleaning material ；

2) Beam scanning control technology  No shadow of beam spot on the surface of the mold .








Before cleaning








After cleaning







Take the above cleaning case for example.After laser cleaning, there is no damage on the surface of the tire mold.Laser cleaning without residue. After laser cleaning the mod, the tires produced no appearance defects

Apart from the manufacturing industry, laser cleaning machines are also used in the aerospace industry, automotive industry, and electronics industry. In the aerospace industry, these machines are used for the cleaning of aerospace components that require high precision and accuracy. In the automotive industry, they are used for cleaning engine parts, such as pistons, cylinders, and valves. In the electronics industry, they are used for the cleaning of electronic components, such as circuit boards, sensors, and connectors.

One of the most significant advantages of laser mold cleaning machines is that they are environmentally friendly. Traditional cleaning methods involve the use of chemicals and solvents that can be harmful to the environment. Laser cleaning machines, on the other hand, use high-speed laser beams that disintegrate the dirt and rust particles without producing any harmful emissions.

Overall, the laser mold cleaning machine has become an essential tool for various industries due to its precision, effectiveness, and environmentally friendly nature. Its wide range of applications has made it a popular choice among manufacturers and industries, helping to enhance productivity and efficiency in their operations.

Tires should avoid contact with oil or harmful chemicals as much as possible, to prevent rubber surface crack or damage.Oil residues in the tire inner wall would affect the subsequent noise reduction process.



Tire laser cleaning machine from Usiland ,There are two differences from the other,first, binding agent is the key of our cleaning process and release agent and oil residues can be removed by laser, and binding zone is formed.



Laser tire cleaning machine is a technological advancement in the automobile industry that makes it easier to clean and maintain tires. It is a powerful machine that uses laser technology to effectively remove dirt, grime, and other unwanted debris from tires.



The laser tire cleaning machine is suitable for use by car dealerships, auto repair garages, car washes, and private car owners who need to keep their tires clean and in good condition. It has widespread application in numerous industries, including the automotive, manufacturing, and transportation sectors.

One of its main advantages is that it is suitable for use on any type of tire, whether it's standard tires, low profile tires, or high performance tires. It is also environmentally friendly and does not use any harmful chemicals or substances that could be harmful to the environment.

Another advantage of the laser tire cleaning machine is that it is fast, efficient, and requires minimal effort to operate. It has a user-friendly interface that makes it easy for even the most inexperienced person to use. With just a few clicks, a tire can be cleaned in a matter of seconds.

The machine is also robust and durable, and it is designed to withstand the harsh conditions of regular use. It requires minimal maintenance compared to traditional tire cleaning methods, which often require specialized tools and equipment.

Lastly, the laser tire cleaning machine makes it easier for car owners to maintain the appearance of their cars and prolong the lifespan of their tires. It removes dirt, debris, and contaminants that can cause damage to the tires, ensuring that they remain in good condition for longer.

In conclusion, the laser tire cleaning machine is a revolutionary technology that has numerous applications and benefits in different industries. It is a must-have tool for any car enthusiast or professional who wants to keep their tires clean and in good condition.

Laser cleaning machine for tire inner wall is a high-tech equipment that is widely used in the automotive industry. It is capable of removing dirt, grease, oil, and other contaminants on the inner walls of tires without damaging the rubber. The application of this technology has been proven to significantly improve the safety, performance, and longevity of tires. In this article, we will discuss the application of laser cleaning machine for tire inner wall, its advantages and a real-life case study.



Application of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has been used by many major tire manufacturers in the world, such as Michelin, Goodyear, Continental, and Bridgestone. It is widely used in the production process of new tires and also in the maintenance of used tires.

In the production process of new tires, the laser cleaning machine is used to remove the release agents and other contaminants from the inner walls of the molds. This ensures that the new tires will have a clean and smooth inner surface, which improves their quality and performance.

In the maintenance of used tires, the laser cleaning machine is used to remove the buildup of contaminants on the inner walls of the tires. This buildup can cause imbalances, vibration, and uneven wear of the tires, which can lead to safety risks on the road. By using the laser cleaning machine, the buildup of contaminants is removed, restoring the tires to their original condition. This improves the safety, performance, and longevity of the tires, and also reduces the number of tires that need to be replaced.

Advantages of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has several advantages over traditional cleaning methods, such as sandblasting, chemical cleaning, and manual cleaning.

Firstly, it is non-contact and non-abrasive. The laser beam is directed at the surface of the tire inner wall, without physically touching it. This eliminates the risk of damage to the rubber, which can be caused by abrasive cleaning methods.

Secondly, it is highly precise, and can be adjusted to clean specific areas of the inner wall. This allows for targeted cleaning of areas that are more likely to accumulate contaminants, such as the shoulder area of the tire.

Thirdly, it is environmentally friendly. It does not use any chemicals or produce any waste, unlike traditional cleaning methods. This reduces the environmental impact of tire production and maintenance.
















Comparison of seal rubber layer before and after cleaning

Real-life Case Study
One of the real-life case studies of the application of laser cleaning machine for tire inner wall is the partnership between Michelin and InnoLas Solutions. Michelin, one of the largest tire manufacturers in the world, has been using the laser cleaning machine developed by InnoLas Solutions since 2019.

The laser cleaning machine has been used in the production process of new tires to remove the release agents from the inner molds. This has improved the quality and performance of the new tires, and also reduced the production time and cost. Michelin has also been using the laser cleaning machine in the maintenance of used tires, to remove the buildup of contaminants on the inner walls. This has improved the safety, performance, and longevity of the tires, and also reduced the number of tires that need to be replaced.

Conclusion
The laser cleaning machine for tire inner wall is a high-tech equipment that has revolutionized the production and maintenance of tires. Its non-contact, highly precise, and environmentally friendly cleaning method has several advantages over traditional cleaning methods, and has been widely used by major tire manufacturers. The real-life case study of Michelin and InnoLas Solutions has demonstrated the effectiveness and benefits of this technology.