Usiland Optronics, a professional laser cleaning machine manufacturer & supplier!
Fibre Laser Cleaning Machine Buying Guide
fibre laser cleaning machine of SUZHOU USiLAND OPTRONICS CO.，LTD. sells well now. To guarantee the quality of the product from the source, the raw materials are supplied by our reliable partners and each of them is carefully-chosen for product quality assurance. Moreover, it is of unique style which keeps up with the times, thanks to the industrious effort of our designers. In addition to the features of combining fashion with the durability, stability and functionality, the product also enjoys long service life.
With a mature marketing pattern, Usiland Optronics is able to spread our products to the worldwide. They feature high cost-performance ratio, and they are bound to bring better experience, increase the revenues of customers, and result in the accumulation of more successful business experience. And we have received a higher recognition in the international market and gained a larger customer base than before.
Our products like fibre laser cleaning machine are well-recognized in the industry, so is our customer service. At Usiland Optronics, customers can get a comprehensive and professional customization service. Customers are also welcomed to request samples from us.
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Every year, tire manufacturing companies around the world manufacture hundreds of millions of tires, and the cleaning of tire molds during the production process must be fast and reliable to save downtime. Traditional cleaning methods include sandblasting, ultrasonic cleaning, or carbon dioxide cleaning, but these methods usually require high heat molds to be cooled for several hours before being moved to cleaning equipment for cleaning. Cleaning takes a long time and can easily damage the accuracy of the molds.
Chemical solvents and noise can also cause safety and environmental issues. By using laser cleaning method, the laser can be transmitted through optical fibers, making it highly elastic in use; Due to the fact that laser cleaning can be connected by optical fibers to guide light to the dead corners or difficult to remove parts of the mold for cleaning, it is convenient to use; Due to the non vaporization of rubber, it will not produce toxic gases, which will affect the safety of the working environment. The technology of laser cleaning tire molds has been widely adopted in the tire industry in Europe and America. Although the initial investment cost is high, the benefits obtained from saving standby time, avoiding mold damage, working safety, and saving raw materials can be quickly recovered. The cleaning test conducted by the Usiland laser cleaning system on the production line of Shanghai Shuangqian Heavy Duty Tire Company shows that a set of large heavy-duty tire molds can be cleaned online in just one hour. Compared with conventional cleaning methods, the economic benefits are obvious.
Industry Applications
The precision machinery industry often requires the removal of esters and mineral oils used for lubrication and corrosion resistance on parts, usually using chemical methods, and chemical cleaning often still leaves residues. Laser de esterification can completely remove esters and mineral oils without damaging the surface of the parts. The removal of pollutants is accomplished by shock waves, which are formed by the explosive vaporization of thin oxide layers on the surface of the parts, leading to the removal of pollutants rather than mechanical interactions.
Chemical solvents and noise can also cause safety and environmental issues. By using laser cleaning method, the laser can be transmitted through optical fibers, making it highly elastic in use; Due to the fact that laser cleaning can be connected by optical fibers to guide light to the dead corners or difficult to remove parts of the mold for cleaning, it is convenient to use; Due to the non vaporization of rubber, it will not produce toxic gases, which will affect the safety of the working environment. The technology of laser cleaning tire molds has been widely adopted in the tire industry in Europe and America. Although the initial investment cost is high, the benefits obtained from saving standby time, avoiding mold damage, working safety, and saving raw materials can be quickly recovered. The cleaning test conducted by the Usiland laser cleaning system on the production line of Shanghai Shuangqian Heavy Duty Tire Company shows that a set of large heavy-duty tire molds can be cleaned online in just one hour. Compared with conventional cleaning methods, the economic benefits are obvious.
Industry Applications
The precision machinery industry often requires the removal of esters and mineral oils used for lubrication and corrosion resistance on parts, usually using chemical methods, and chemical cleaning often still leaves residues. Laser de esterification can completely remove esters and mineral oils without damaging the surface of the parts. The removal of pollutants is accomplished by shock waves, which are formed by the explosive vaporization of thin oxide layers on the surface of the parts, leading to the removal of pollutants rather than mechanical interactions.
Laser mold cleaning machine is widely used in various industries for the purpose of removing dirt and rust from metallic surfaces. With the advancement of technology, this machine has become an essential tool in manufacturing industries where molds are used for the production of different products. These machines are specifically designed for the cleaning of molds due to their precision and effectiveness.
The laser mold cleaning machine is particularly suitable for the cleaning of molds that are used in the injection molding industry. The machine is capable of cleaning various types of molds, including plastic injection molds, rubber molds, and die casting molds. The laser technology used in this machine allows for the cleaning of intricate and complex molds that are difficult to clean through traditional methods.
In traditional cleaning methods,There are many problems.For example,there will be surface damage or corrosion of workpiece,dry problem of workpiece after cleaning ,it can’t clean Micro-nano level impurity ,water resources and waste of sand blasting,Most cleaning solvents are polluting and environmentally unfriendly,Secondary treatment of solution after cleaning and it’s unable to implement online information.
Why is laser cleaning lossless?
Uniform distribution:*Energy combination, device design technologies;*beam shaping technology;*Beam scanning control technology
Spot shaping:
* Square fiber laser terminal technology;*External optical path beam shaping lens
* Multi-beam scanning and control technologies
Summary：
1) Change the Gaussian beam into flat-topped beam No damage to cleaning material ；
2) Beam scanning control technology No shadow of beam spot on the surface of the mold .
Before cleaning
After cleaning
Take the above cleaning case for example.After laser cleaning, there is no damage on the surface of the tire mold.Laser cleaning without residue. After laser cleaning the mod, the tires produced no appearance defects
Apart from the manufacturing industry, laser cleaning machines are also used in the aerospace industry, automotive industry, and electronics industry. In the aerospace industry, these machines are used for the cleaning of aerospace components that require high precision and accuracy. In the automotive industry, they are used for cleaning engine parts, such as pistons, cylinders, and valves. In the electronics industry, they are used for the cleaning of electronic components, such as circuit boards, sensors, and connectors.
One of the most significant advantages of laser mold cleaning machines is that they are environmentally friendly. Traditional cleaning methods involve the use of chemicals and solvents that can be harmful to the environment. Laser cleaning machines, on the other hand, use high-speed laser beams that disintegrate the dirt and rust particles without producing any harmful emissions.
Overall, the laser mold cleaning machine has become an essential tool for various industries due to its precision, effectiveness, and environmentally friendly nature. Its wide range of applications has made it a popular choice among manufacturers and industries, helping to enhance productivity and efficiency in their operations.
The laser mold cleaning machine is particularly suitable for the cleaning of molds that are used in the injection molding industry. The machine is capable of cleaning various types of molds, including plastic injection molds, rubber molds, and die casting molds. The laser technology used in this machine allows for the cleaning of intricate and complex molds that are difficult to clean through traditional methods.
In traditional cleaning methods,There are many problems.For example,there will be surface damage or corrosion of workpiece,dry problem of workpiece after cleaning ,it can’t clean Micro-nano level impurity ,water resources and waste of sand blasting,Most cleaning solvents are polluting and environmentally unfriendly,Secondary treatment of solution after cleaning and it’s unable to implement online information.
Why is laser cleaning lossless?
Uniform distribution:*Energy combination, device design technologies;*beam shaping technology;*Beam scanning control technology
Spot shaping:
* Square fiber laser terminal technology;*External optical path beam shaping lens
* Multi-beam scanning and control technologies
Summary：
1) Change the Gaussian beam into flat-topped beam No damage to cleaning material ；
2) Beam scanning control technology No shadow of beam spot on the surface of the mold .
Before cleaning
After cleaning
Take the above cleaning case for example.After laser cleaning, there is no damage on the surface of the tire mold.Laser cleaning without residue. After laser cleaning the mod, the tires produced no appearance defects
Apart from the manufacturing industry, laser cleaning machines are also used in the aerospace industry, automotive industry, and electronics industry. In the aerospace industry, these machines are used for the cleaning of aerospace components that require high precision and accuracy. In the automotive industry, they are used for cleaning engine parts, such as pistons, cylinders, and valves. In the electronics industry, they are used for the cleaning of electronic components, such as circuit boards, sensors, and connectors.
One of the most significant advantages of laser mold cleaning machines is that they are environmentally friendly. Traditional cleaning methods involve the use of chemicals and solvents that can be harmful to the environment. Laser cleaning machines, on the other hand, use high-speed laser beams that disintegrate the dirt and rust particles without producing any harmful emissions.
Overall, the laser mold cleaning machine has become an essential tool for various industries due to its precision, effectiveness, and environmentally friendly nature. Its wide range of applications has made it a popular choice among manufacturers and industries, helping to enhance productivity and efficiency in their operations.
Laser etching machine is a highly advanced technology that uses laser beams to create precise and permanent markings on a wide range of materials. This product has gained immense popularity due to its numerous advantages over traditional marking methods such as inkjet printing, chemical etching, and mechanical engraving. In this article, we will discuss the advantages of laser etching machines and their diverse applications.
Advantages of Laser Etching Machines:
1) High Precision: Laser etching machines offer an unmatched level of precision when it comes to creating markings on various materials. These machines can produce complex and intricate designs with sharp edges and smooth finishes.
2) Non-Contact Process: Laser etching machines are a non-contact method, which means that the laser beam does not physically touch the material during the process. This eliminates any possibility of damage to the material and ensures a smooth and clean finish.
3) High Speed: Laser etching machines can mark materials at high speeds, making them ideal for mass production environments. These machines can mark hundreds of parts in just a few minutes, thereby increasing productivity and reducing costs.
4) Versatility: Laser etching machines can mark a wide range of materials, including metals, plastics, ceramics, glass, and more. This makes them suitable for various industries such as automotive, aerospace, medical, and electronics.
5) Environmentally Friendly: Laser etching machines do not require any harmful chemicals, unlike traditional etching methods. This makes them an environmentally friendly option, reducing the use of hazardous materials and minimizing waste.
Applications of Laser Etching Machines:
1) Automotive Industry: Laser etching machines are commonly used in the automotive industry for marking engine components, chassis, and body parts. The marking of the Vehicle Identification Number (VIN) is also done using this technology.
2) Medical Industry: Laser etching machines are used in the medical industry to mark surgical instruments, medical devices, and orthopedic implants. These markings ensure traceability and help prevent counterfeit products from entering the market.
3) Art and Crafts: Laser etching machines are also used in the art and crafts industry for creating intricate designs on various materials such as wood, glass, and leather.
4) Jewelry Industry: Laser etching machines are used in the jewelry industry for engraving fine designs on metals and precious stones.
5) Electronics Industry: Laser etching machines are used in the electronics industry for marking electronic components such as circuit boards, microchips, and semiconductor wafers.
In conclusion, laser etching machines offer numerous advantages over traditional marking methods and are widely used in various industries that require precise and permanent markings. These machines have revolutionized the way we mark and label products, making them more efficient, cost-effective, and environmentally friendly.
Advantages of Laser Etching Machines:
1) High Precision: Laser etching machines offer an unmatched level of precision when it comes to creating markings on various materials. These machines can produce complex and intricate designs with sharp edges and smooth finishes.
2) Non-Contact Process: Laser etching machines are a non-contact method, which means that the laser beam does not physically touch the material during the process. This eliminates any possibility of damage to the material and ensures a smooth and clean finish.
3) High Speed: Laser etching machines can mark materials at high speeds, making them ideal for mass production environments. These machines can mark hundreds of parts in just a few minutes, thereby increasing productivity and reducing costs.
4) Versatility: Laser etching machines can mark a wide range of materials, including metals, plastics, ceramics, glass, and more. This makes them suitable for various industries such as automotive, aerospace, medical, and electronics.
5) Environmentally Friendly: Laser etching machines do not require any harmful chemicals, unlike traditional etching methods. This makes them an environmentally friendly option, reducing the use of hazardous materials and minimizing waste.
Applications of Laser Etching Machines:
1) Automotive Industry: Laser etching machines are commonly used in the automotive industry for marking engine components, chassis, and body parts. The marking of the Vehicle Identification Number (VIN) is also done using this technology.
2) Medical Industry: Laser etching machines are used in the medical industry to mark surgical instruments, medical devices, and orthopedic implants. These markings ensure traceability and help prevent counterfeit products from entering the market.
3) Art and Crafts: Laser etching machines are also used in the art and crafts industry for creating intricate designs on various materials such as wood, glass, and leather.
4) Jewelry Industry: Laser etching machines are used in the jewelry industry for engraving fine designs on metals and precious stones.
5) Electronics Industry: Laser etching machines are used in the electronics industry for marking electronic components such as circuit boards, microchips, and semiconductor wafers.
In conclusion, laser etching machines offer numerous advantages over traditional marking methods and are widely used in various industries that require precise and permanent markings. These machines have revolutionized the way we mark and label products, making them more efficient, cost-effective, and environmentally friendly.
On October 23, 2021, the 29th Intelligent Transportation World Conference lnnovation Competition and the second "Gusu Cup" Youth Intelligent Transportation lnnovation Technology Application Competition Intelligent Engineering Equipment :Special Competition was grandly held in Suzhou Xiangcheng District High-speed Railway Jinke Hotel. This conference is the most influential comprehensive international conference in the field of intelligent transportation, and it is also the exhibition and exchange platform for the most advanced, largest and widest transportation technologies and products in the field of intelligent transportation.
The meeting was hosted by the China Railway Fifth Survey and Design Institute Group Co, Ltd. With the theme of "Intelligent Equipment, Serving Transportation", the special competition is positioned at independent innovation and intelligent manufacturing. It focuses on displaying the development achievements of the intelligent equipment industry, and uses the competition as a link to build an industrial alliance and innovation platform in the field of global intelligent engineering equipment, and promote national transportation The industry's intelligent equipment industry continues to develop.
In the early morning of October 23, the team led by the general manager of Usiland company, and the marketing director and technical director set off to participate in the competition. The laser barrier remover products for railways in this competition have attracted the attention of experts and participating units as soon as they were the competition.In the exhibition link, our company made a report and explanation from all aspects of the application scenarios of the railway laser barrier remover, the advantages of the equipment, the processing speed, the safety protection, the intelligent control, the current market demand and the social benefits. It is reported that the current demand for laser barrier remover products in railways, rail transit and other industries is also extreme.
The principle of the laser smart grid clearance device: the high-energy laser is used to instantly ablate foreign objects wound on the high-voltage line without damaging the power transmission line.When it is found that there is a foreign body hanging on the round wire of the transmission line that affects the safe operation of the line, the operator aims at the target through the sight on the ground, controls the laser to emit the laser, and after a few seconds of melting. the foreign body of the plastic fiber material is melted off and shut down. Laser, thereby completing the entire charging process of foreign objects.
The object can be cleaned: it can clean up no-metallic foreign objects such as kites, fishing nets. Banners, shade nets,balloons,branches, hornet’s nests, bird nests, agricultural plastic films, etc. on the power grid, with a working distance of 0-300 meters.
"Product advantages of the laser smart grid clearance device: it can realize, remote and non-contact operation to meet the convenient removal of railways and overhead lines,high-voltage equipment and approaching non-metallic foreign objects. It replaces the high-altitude operation hazards of traditional foreign object removal methods and planned power outages. Reduction, cumbersome preparations. excessive input of manpower and material resources, etc. effectively reduce labor intensity and risks, and improve comprehensive operational benefits The entire process of removing obstacles only takes a few minutes. some even a few seconds, and the cleaning efficiency is very high, and it is honored as the "Magic tool for removing obstacles" in the industry.
For more information, please follow us:
Official website: www.usilandcn.com
Customer Service Phone: 400-005-3391
Sales Hotline/WhatsAPP: +086-18306213801
Email: jiulie.zhou@usiland.com/xszl@usiland.com
Address: 2nd Floor, Building C, Dongfang Chuangzhi Park, No. 18, Jinfang Road, Suzhou lndustrial Park, Jiangsu Province.
Laser cleaning machine for tire inner wall is a high-tech equipment that is widely used in the automotive industry. It is capable of removing dirt, grease, oil, and other contaminants on the inner walls of tires without damaging the rubber. The application of this technology has been proven to significantly improve the safety, performance, and longevity of tires. In this article, we will discuss the application of laser cleaning machine for tire inner wall, its advantages and a real-life case study.
Application of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has been used by many major tire manufacturers in the world, such as Michelin, Goodyear, Continental, and Bridgestone. It is widely used in the production process of new tires and also in the maintenance of used tires.
In the production process of new tires, the laser cleaning machine is used to remove the release agents and other contaminants from the inner walls of the molds. This ensures that the new tires will have a clean and smooth inner surface, which improves their quality and performance.
In the maintenance of used tires, the laser cleaning machine is used to remove the buildup of contaminants on the inner walls of the tires. This buildup can cause imbalances, vibration, and uneven wear of the tires, which can lead to safety risks on the road. By using the laser cleaning machine, the buildup of contaminants is removed, restoring the tires to their original condition. This improves the safety, performance, and longevity of the tires, and also reduces the number of tires that need to be replaced.
Advantages of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has several advantages over traditional cleaning methods, such as sandblasting, chemical cleaning, and manual cleaning.
Firstly, it is non-contact and non-abrasive. The laser beam is directed at the surface of the tire inner wall, without physically touching it. This eliminates the risk of damage to the rubber, which can be caused by abrasive cleaning methods.
Secondly, it is highly precise, and can be adjusted to clean specific areas of the inner wall. This allows for targeted cleaning of areas that are more likely to accumulate contaminants, such as the shoulder area of the tire.
Thirdly, it is environmentally friendly. It does not use any chemicals or produce any waste, unlike traditional cleaning methods. This reduces the environmental impact of tire production and maintenance.
Comparison of seal rubber layer before and after cleaning
Real-life Case Study
One of the real-life case studies of the application of laser cleaning machine for tire inner wall is the partnership between Michelin and InnoLas Solutions. Michelin, one of the largest tire manufacturers in the world, has been using the laser cleaning machine developed by InnoLas Solutions since 2019.
The laser cleaning machine has been used in the production process of new tires to remove the release agents from the inner molds. This has improved the quality and performance of the new tires, and also reduced the production time and cost. Michelin has also been using the laser cleaning machine in the maintenance of used tires, to remove the buildup of contaminants on the inner walls. This has improved the safety, performance, and longevity of the tires, and also reduced the number of tires that need to be replaced.
Conclusion
The laser cleaning machine for tire inner wall is a high-tech equipment that has revolutionized the production and maintenance of tires. Its non-contact, highly precise, and environmentally friendly cleaning method has several advantages over traditional cleaning methods, and has been widely used by major tire manufacturers. The real-life case study of Michelin and InnoLas Solutions has demonstrated the effectiveness and benefits of this technology.
Application of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has been used by many major tire manufacturers in the world, such as Michelin, Goodyear, Continental, and Bridgestone. It is widely used in the production process of new tires and also in the maintenance of used tires.
In the production process of new tires, the laser cleaning machine is used to remove the release agents and other contaminants from the inner walls of the molds. This ensures that the new tires will have a clean and smooth inner surface, which improves their quality and performance.
In the maintenance of used tires, the laser cleaning machine is used to remove the buildup of contaminants on the inner walls of the tires. This buildup can cause imbalances, vibration, and uneven wear of the tires, which can lead to safety risks on the road. By using the laser cleaning machine, the buildup of contaminants is removed, restoring the tires to their original condition. This improves the safety, performance, and longevity of the tires, and also reduces the number of tires that need to be replaced.
Advantages of Laser Cleaning Machine for Tire Inner Wall
The laser cleaning machine for tire inner wall has several advantages over traditional cleaning methods, such as sandblasting, chemical cleaning, and manual cleaning.
Firstly, it is non-contact and non-abrasive. The laser beam is directed at the surface of the tire inner wall, without physically touching it. This eliminates the risk of damage to the rubber, which can be caused by abrasive cleaning methods.
Secondly, it is highly precise, and can be adjusted to clean specific areas of the inner wall. This allows for targeted cleaning of areas that are more likely to accumulate contaminants, such as the shoulder area of the tire.
Thirdly, it is environmentally friendly. It does not use any chemicals or produce any waste, unlike traditional cleaning methods. This reduces the environmental impact of tire production and maintenance.
Comparison of seal rubber layer before and after cleaning
Real-life Case Study
One of the real-life case studies of the application of laser cleaning machine for tire inner wall is the partnership between Michelin and InnoLas Solutions. Michelin, one of the largest tire manufacturers in the world, has been using the laser cleaning machine developed by InnoLas Solutions since 2019.
The laser cleaning machine has been used in the production process of new tires to remove the release agents from the inner molds. This has improved the quality and performance of the new tires, and also reduced the production time and cost. Michelin has also been using the laser cleaning machine in the maintenance of used tires, to remove the buildup of contaminants on the inner walls. This has improved the safety, performance, and longevity of the tires, and also reduced the number of tires that need to be replaced.
Conclusion
The laser cleaning machine for tire inner wall is a high-tech equipment that has revolutionized the production and maintenance of tires. Its non-contact, highly precise, and environmentally friendly cleaning method has several advantages over traditional cleaning methods, and has been widely used by major tire manufacturers. The real-life case study of Michelin and InnoLas Solutions has demonstrated the effectiveness and benefits of this technology.
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we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
We are one of the few in China that started with laser cleaning technique and expanded to the fields of mold cleaning, nuclear power plant waste reduction, and transportation.
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Add: Building C, Dongfang Chuangzhi Park, No. 18, Jinfang Road, Suzhou Industrial Park, Jiangsu
Contact: Loola
Tel: +86 1830621 3801
Email: loola@usiland.com / xszl@usiland.com
WhatsApp: +86 1830621 3801
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