Usiland Optronics, a professional laser cleaning machine manufacturer & supplier!
Wholesale Best Laser Rust Removal Machine for Railway
Related Parameters
| Project name | Parameter data |
| Laser type | Fiber laser |
| Laser power [W] | 500 |
| Power adjustment range | 10-100（adjustable） |
| Wavelength [nm] | 1064 |
| Conductive fiber length [M] | 10-15 |
| Single pulse energy [mJ] | 50 |
| Humidity [%] | 10-95(non-condensible) |
| Laser grade | IV |
| Cooling system |
Water cooling |
| Service life [h] | ≥80000 |
| Size(h*w*d) [mm³] | 5300*4000*2800 |
| Electrical requirement | AC220, 50Hz |
| Weight [KG] | 4000 |
| Applicable tire size [inch] | 14-24 |
| Appl tire outside diameter [mm] | 500-930 |
| Appl tire inner diameter [mm] | 480-910 |
| Appl width of tire section [mm] | 150-420 |
| Suitable for tire side height [mm] | 35-190 |
| Inner tire spacing [mm] | ≥80 |
| Maximum tyre weight [KG] | 30 |
*Cleaning time: ≤30s for 15 inch tyre; ≤60s for all tires. (Includes loading and unloading time, this time ＜15s)
*Minimum/Maximum ambient temperature [℃]：5-40
Operation Principle Of Our Solution
1. Oil residues, and other lubricants involved in the production are removed by high power IR lasers.
2. Damage-free process to tires.
3. No dead corner cleaning processing is ensured by a flexible laser head.
4. Particles and vapors exhausts are evacuated immediately.
Comparison Of Seal Rubber Layer Before And After Cleaning
Binding agent is the key of our cleaning process, release agent and oil residues can be removed by laser, and binding zone is formed.
Advanbtages Of Laser Cleaning
1. Significantly reduced running costs compared to wet chemical cleaning.
2. Spotless and dry cleaning process.
3. Compatible with the subsequent process (i.e., adhesion of sealants, noise foam or RFID tags).
4. Self-learning machine for accelerated production ramp-up.
5. Turn table design for maximum productivity and laser up-time.
6. Compact design.
7. Low maintenance of laser system.
Oil Residue Layer Cleaning
Material: rubber.
Requirement and cleaning process:
Remove oil residues of the inner surface (Chemical compositions of oil residue are Methylhydrogensiloxane (5-15%) and water ).
The standard internal friction coefficient of cleaned surface is improved over 35mN/m.
Cleaning area: 90cm^2/sec.
Cleaning outcome: Uniform cleaning and negligible damage, the adhesion after cleaning is above 38mN/m, which meets the requirements. The efficiency is higher than target value.
Improved solution for tire manufacturing --- alternative to super glue approach.
System Introduction
Company Advantages
· SUZHOU USiLAND OPTRONICS CO.，LTD. takes quality of materiel seriously.
· The quality of this product is guaranteed with international advanced production. .
· Each staff in SUZHOU USiLAND OPTRONICS CO.，LTD. is willing to provide comprehensive solutions to customers.
Company Features
· With a large-scale factory base, SUZHOU USiLAND OPTRONICS CO.，LTD. has a large capacity for producing best laser rust removal machine.
· We have production staff with many years of experience in the best laser rust removal machine industry. They have rich procurement resources and production management experience, which enables them to have effective control over costs.
· We are promoting environmental management to help protect the global environment. During our operation, we will thoroughly check and make sure all activities in compliance with product environmental regulations and similar items.
Application of the Product
Usiland Optronics's best laser rust removal machine can be used in multiple scenes.
Through problem analysis and reasonable planning, we provide our customers with an effective one-stop solution to the actual situation and needs of customers.
