Usiland Optronics, a professional laser cleaning machine manufacturer & supplier!
Continuous Laser Cleaning Machine Usiland Optronics
Product details of the continuous laser cleaning machine
Product Introduction
The design of continuous laser cleaning machine is scientific and rational. The product has high performance up to the industry advanced level. SUZHOU USiLAND OPTRONICS CO.，LTD. institutes a quality assurance system to demonstrate compliance with the requirements of standards.
Related Parameters
| Project name | Parameter data |
| Laser type | Fiber laser |
| Laser power [W] | 500 |
| Power adjustment range | 10-100（adjustable） |
| Wavelength [nm] | 1064 |
| Conductive fiber length [M] | 10-15 |
| Single pulse energy [mJ] | 50 |
| Humidity [%] | 10-95(non-condensible) |
| Laser grade | IV |
| Cooling system |
Water cooling |
| Service life [h] | ≥80000 |
| Size(h*w*d) [mm³] | 5300*4000*2800 |
| Electrical requirement | AC220, 50Hz |
| Weight [KG] | 4000 |
| Applicable tire size [inch] | 14-24 |
| Appl tire outside diameter [mm] | 500-930 |
| Appl tire inner diameter [mm] | 480-910 |
| Appl width of tire section [mm] | 150-420 |
| Suitable for tire side height [mm] | 35-190 |
| Inner tire spacing [mm] | ≥80 |
| Maximum tyre weight [KG] | 30 |
*Cleaning time: ≤30s for 15 inch tyre; ≤60s for all tires. (Includes loading and unloading time, this time ＜15s)
*Minimum/Maximum ambient temperature [℃]：5-40
Operation Principle Of Our Solution
1. Oil residues, and other lubricants involved in the production are removed by high power IR lasers.
2. Damage-free process to tires.
3. No dead corner cleaning processing is ensured by a flexible laser head.
4. Particles and vapors exhausts are evacuated immediately.
Comparison Of Seal Rubber Layer Before And After Cleaning
Binding agent is the key of our cleaning process, release agent and oil residues can be removed by laser, and binding zone is formed.
Advanbtages Of Laser Cleaning
1. Significantly reduced running costs compared to wet chemical cleaning.
2. Spotless and dry cleaning process.
3. Compatible with the subsequent process (i.e., adhesion of sealants, noise foam or RFID tags).
4. Self-learning machine for accelerated production ramp-up.
5. Turn table design for maximum productivity and laser up-time.
6. Compact design.
7. Low maintenance of laser system.
Oil Residue Layer Cleaning
Material: rubber.
Requirement and cleaning process:
Remove oil residues of the inner surface (Chemical compositions of oil residue are Methylhydrogensiloxane (5-15%) and water ).
The standard internal friction coefficient of cleaned surface is improved over 35mN/m.
Cleaning area: 90cm^2/sec.
Cleaning outcome: Uniform cleaning and negligible damage, the adhesion after cleaning is above 38mN/m, which meets the requirements. The efficiency is higher than target value.
Improved solution for tire manufacturing --- alternative to super glue approach.
System Introduction
Company Feature
• Usiland Optronics can provide professional and practical services based on customer demand.
• Usiland Optronics enjoys an excellent geographical location with traffic convenience. They are a good foundation for our own development.
• Throughout years' development and growth, Usiland Optronics has become an outstanding enterprise in the industry.
• Usiland Optronics has our own development team, which provides guarantee for the development of a wide range of products.
If you have any doubts, feel free to leave your contact information. Usiland Optronics will communicate with you as soon as possible.
