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Automatic silent tire production line | USILAND 1
Automatic silent tire production line | USILAND 1

Automatic silent tire production line | USILAND

Main performance parameters of production line:

Silent tire production index 1: 60s (adhesive coated, dual laser cleaning, @245/45R18).

Quiet tire production index 2: 120s (coated with self-sealing adhesive, single laser cleaning @245/45R18).

Self-healing tire performance index: 180s(self-sealing adhesive full coating, single laser cleaning, @245/45R18).

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    Related Parameters

    Self-healing beat 120s
    Silent cotton beat 60s
    Laser cleaning 500W/ fiber laser/double-station
    Tyre inspection Automatic weighing detection
    Glue applicator four-dimensional gluing device
    Tyre size 16 inches. -22 inches
    Spongy form Full size/subsection
    Sponge Binding agent Self sealer /Binding agent
    Sponge feeding method Parent roll/Automatic cutting

      * The above standard is 235/45R18 inch

    Main Performance Parameters Of Production Line:

    Silent tire production index 1: 60s (adhesive coated, dual laser cleaning, @245/45R18).

    Quiet tire production index 2:120s (coated with self-sealing adhesive, single laser cleaning @245/45R18).

    Self-healing tire performance index: 180s(self-sealing adhesive full coating, single laser cleaning, @245/45R18).

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    艾思兰 (3)
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    1. Adopt standard drum packing form.

    2. The system pump glue pressure can reach 30MPa before the glue gun is exported, the pump glue speed is 0.75L/min, the system temperature control deviation is +2C, and the maximum temperature of the system is 210℃.

    3. The pump rubber piston can realize automatic exhaust function, real-time automatic feedback of the material level, and automatic feedback system can prompt the refueling cylinder when the rubber material is near the end.

    4. The pressure of the primary pump is built, and the secondary quantitative pump accurately guarantees the glue supply (deviation 2%).

    5. The system piston disc, primary pump, secondary pump, rubber valve and conveying pipeline all have heating function, temperature feedback function and pressure measurement function. When the system replaces the rubber material, only need to heat the new rubber material to extrude the residual rubber material in the original system. Hot melt adhesive can be heated repeatedly within the appropriate temperature range.

    艾思兰2
    Automatic silent tire production line | USILAND 6

    Pump Glue System (Binding agent)

    1. Standard drum packaging, (55 gallons).

    2. The system pump glue pressure can reach 10MPa before the glue gun is exported. Primary pump 90cc metering pump 35cc.

    3. The pump rubber piston can realize automatic exhaust function, real-time automatic feedback of the material level, and automatic feedback system information to prompt the refueling cylinder when the rubber material is near the end.

    4. The pressure of the primary pump is built, and the secondary metering pump accurately guarantees the glue supply (deviation 2%).

    5. The system is distributed to four groups of glue nozzle, at the same time coated with 3-8mm, thickness of 2-5mm adhesive.

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    COMPANY STRENGTH
    Our in-house designers and engineers have produced countless great designs for customers from different industries
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    Pump Glue And Glue Coating System

    1. The first stage pump is pressed into the rubber barrel with the pressure plate. The first stage pump is a gear pump, and the adhesive is pumped into the high pressure pipe through the gear meshing. The adhesive enters the metering pump through the high pressure pipe, and the output flow rate of the metering pump is a constant value (in the same raw material, the same inlet and outlet pressure difference) and the accurate measurement of the transported adhesive is carried out.

    2. The adhesive enters the rubber valve through the bipolar high-pressure pipe. The rubber valve opens the valve port and enters the rubber nozzle. The adhesive is coated on the inner surface of the tire in a certain shape through the shape of the rubber nozzle.

    3. In order to ensure the stability of the glue output, it is equipped with four metering pumps, glue valves, glue nozzle, and output four adhesive channels at the same time. One spin of the tire completes the adhesive coating.

    Gluing System

    Automatic silent tire production line | USILAND 10
    1. The tire is first placed in the center and then grabbed by the mechanical gripper, which consists of four secondary grippers. The four secondary grippers themselves have a centering function, and the four grippers are synchronously connected through the base to drive (cylinder drive), which can achieve the overall expansion and contraction at the same time. The drive cylinder pressure can be adjusted to the applicable pressure according to the specific specifications, so as to avoid radial deformation of the tire.
    Automatic silent tire production line | USILAND 11
    2. After the tire is grabbed, the gripper is driven by the cylinder to turn over, and the mechanical hand is turned from the horizontal state to the vertical state, and then moved to the gluing position.
    Automatic silent tire production line | USILAND 12
    3. With the mechanical gripper in place, the gluing module drives the gluing head deep into the tire until the required gluing surface is above the specified distance.

    Four Dimensional Module Introduction

    DOF 1: 1#, 2# switch between stations.

    DOF 2: Control the glue height and distance.

    DOF 3: synchronous movement with the tire to achieve gluing.

    DOF 4: The rubber applicator rotates to fit the shape of the tire section.

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    Advantages Compared With Robots

    1. The four-dimensional module and the tire rotating motor are in the same PLC system, which can achieve high-precision synchronous motion and higher winding accuracy.


    2. The rotation of the glue gun only requires a small amplitude movement of the 4th degree of freedom axis and the rotation of the robot glue gun requires a multi-axis coordination to complete, and the motion range is large and its advantage is reflected in the four-dimensional module structure can adapt to a wider range of tire specifications than the robot.


    3. imple and clear structure, convenient follow-up maintenance  and low maintenance cost.

    Coverage Effect Photoes

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    Laser Cleaning System

    Laser cleaning form:

    1. Linear cleaning.

    2.Two-dimensional cleaning.


    Compared with the two methods, the two-dimensional cleaning energy density distribution is more uniform, the efficiency is relatively high  and the corresponding cost is relatively high. Laser cleaning device equipped with independent cleaning room, dust removal equipment and visible fire alarm, etc.

    Automatic silent tire production line | USILAND 15

    Sponge Fit Effect

    图片39

    Sponge fit host.

    Pressure detection device.

    Sponge feeding system.

    Display Cases

    Automatic silent tire production line | USILAND 17
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