Usiland Optronics, a professional laser cleaning machine manufacturer & supplier!
Continuous Laser Cleaning Machine Usiland Optronics Brand
Product details of the continuous laser cleaning machine
Product Overview
The whole production of Usiland Optronics continuous laser cleaning machine is supported by the technicians with extensive industry expertise and the leading production technology. The product has stable performance, good usability, and reliable quality, which has been approved by the authoritative third party. Usiland Optronics's continuous laser cleaning machine can be applied to different fields and scenes, which enables us to meet different requirements. The product has been steady demands in the market for its considerable application prospects.
Product Information
After being improved greatly, Usiland Optronics's continuous laser cleaning machine is more advantageous in the following aspects.
Related Parameters
| Project name | Parameter data |
| Self-healing beat [sec] | 120 |
| Silent cotton beat [sec] | 60 |
| Laser cleaning [W] | 500/fiber laser/double-station |
| Tyre inspection | Automatic weighing detection |
| Tyre size [inch] | 16 - 22 |
| Spongy form | Full size / subsection |
| Sponge Binding agent | Self sealer / Binding agent |
| Sponge feeding method | Parent roll / Automatic cutting |
*Glue applicator: four-dimensional gluing device
*The above standard is 235/45R18 inch
Main Performance Parameters Of Production Line
Main Performance Parameters Of Production Line:
Silent tire production index 1: 60s (adhesive coated, dual laser cleaning, @245/45R18).
Quiet tire production index 2:120s (coated with self-sealing adhesive, single laser cleaning @245/45R18).
Self-healing tire performance index: 180s (self-sealing adhesive full coating, single laser cleaning, @245/45R18).
Automatic silent tire production line
Production line wrokflow
Pump glue system
Pump glue system (self-sealing glue)
1. Adopt standard drum packing form.
2. The system pump glue pressure can reach 30MPa before the glue gun is exported, the pump glue speed is 0.75L/min, the system temperature control deviation is +2C, and the maximum temperature of the system is 210℃.
3. The pump rubber piston can realize automatic exhaust function, real-time automatic feedback of the material level, and automatic feedback system can prompt the refueling cylinder when the rubber material is near the end.
4. The pressure of the primary pump is built, and the secondary quantitative pump accurately guarantees the glue supply (deviation 2%).
5. The system piston disc, primary pump, secondary pump, rubber valve and conveying pipeline all have heating function, temperature feedback function and pressure measurement function. When the system replaces the rubber material, only need to heat the new rubber material to extrude the residual rubber material in the original system. Hot melt adhesive can be heated repeatedly within the appropriate temperature range.
System workflow
Silent tire system
Pump glue system (adhesive)
1. Standard drum packaging, (55 gallons).
2. The system pump glue pressure can reach 10MPa before the glue gun is exported. Primary pump 90cc metering pump 35cc.
3. The pump rubber piston can realize automatic exhaust function, real-time automatic feedback of the material level, and automatic feedback system information to prompt the refueling cylinder when the rubber material is near the end.
4. The pressure of the primary pump is built, and the secondary metering pump accurately guarantees the glue supply (deviation 2%).
5. The system is distributed to four groups of glue nozzle, at the same time coated with 3-8mm, thickness of 2-5mm adhesive.
Pump Glue And Glue Coating System
1. The first stage pump is pressed into the rubber barrel with the pressure plate. The first stage pump is a gear pump, and the adhesive is pumped into the high pressure pipe through the gear meshing. The adhesive enters the metering pump through the high pressure pipe, and the output flow rate of the metering pump is a constant value (in the same raw material, the same inlet and outlet pressure difference) and the accurate measurement of the transported adhesive is carried out.
2. The adhesive enters the rubber valve through the bipolar high-pressure pipe. The rubber valve opens the valve port and enters the rubber nozzle. The adhesive is coated on the inner surface of the tire in a certain shape through the shape of the rubber nozzle.
3. In order to ensure the stability of the glue output, it is equipped with four metering pumps, glue valves, glue nozzle, and output four adhesive channels at the same time. One spin of the tire completes the adhesive coating.
Gluing System
Four Dimensional Module Introduction
DOF 1: 1#, 2# switch between stations.
DOF 2: Control the glue height and distance.
DOF 3: synchronous movement with the tire to achieve gluing.
DOF 4: The rubber applicator rotates to fit the shape of the tire section.
Advantages Compared With Robots
1. The four-dimensional module and the tire rotating motor are in the same PLC system, which can achieve high-precision synchronous motion and higher winding accuracy.
2. The rotation of the glue gun only requires a small amplitude movement of the 4th degree of freedom axis and the rotation of the robot glue gun requires a multi-axis coordination to complete, and the motion range is large and its advantage is reflected in the four-dimensional module structure can adapt to a wider range of tire specifications than the robot.
3. imple and clear structure, convenient follow-up maintenance and low maintenance cost.
Coverage Effect Photoes
The following is the coating effect
Laser Cleaning System
Laser cleaning form:
1. Linear cleaning.
2.Two-dimensional cleaning.
Compared with the two methods, the two-dimensional cleaning energy density distribution is more uniform, the efficiency is relatively high and the corresponding cost is relatively high. Laser cleaning device equipped with independent cleaning room, dust removal equipment and visible fire alarm, etc.
Sponge Fit Effect
Sponge fit host
- Sponge fit host.
- Pressure detection device.
- Sponge feeding system.
Display Cases
Demonstration of sponge bonding effect
Company Information
Being a professional company in industry, SUZHOU USiLAND OPTRONICS CO.，LTD. is mainly responsible for providing customers with laser cleaning machines,laser bird deterrent. Usiland Optronics, guided by customer needs, is committed to providing the best services for customers. Welcome customers to cooperate with us!
