Tire cleaning system TCS-500 | USILAND
TCS-500 is specially designed for tire cleaning automatic.
Application prospect and significance:
1. Tires should avoid contact with oil or harmful chemicals as much as possible, to prevent rubber surface crack or damage.
2. Oil residues in the tire inner wall would affect the subsequent noise reduction process.
Related Parameters
Operation Principle Of Our Solution
1. Oil residues, and other lubricants involved in the production are removed by high power IR lasers.
2. Damage-free process to tires.
3. No dead corner cleaning processing is ensured by a flexible laser head.
4. Particles and vapors exhausts are evacuated immediately.
Comparison Of Seal Rubber Layer Before And After Cleaning
Binding agent is the key of our cleaning process, release agent and oil residues can be removed by laser, and binding zone is formed.
1. Need cut off the power supply before operation, cause money lose.
2. Dangerous, big risk of accident.
3. Long time for operation.
4. Affected by weather.
1. Outage before operation.
2. Working height limit (20-40m).
3. Long time for operation.
4. Affected by weather.
Advanbtages Of Laser Cleaning
1. Significantly reduced running costs compared to wet chemical cleaning.
2. Spotless and dry cleaning process.
3. Compatible with the subsequent process (i.e., adhesion of sealants, noise foam or RFID tags).
4. Self-learning machine for accelerated production ramp-up.
5. Turn table design for maximum productivity and laser up-time.
6. Compact design.
7. Low maintenance of laser system.
Oil Residue Layer Cleaning Demonstration
Material: rubber.
Requirement and cleaning process:
Remove oil residues of the inner surface (Chemical compositions of oil residue are Methylhydrogensiloxane (5-15%) and water ).
The standard internal friction coefficient of cleaned surface is improved over 35mN/m.
Cleaning area: 90cm^2/sec.
Cleaning outcome: Uniform cleaning and negligible damage, the adhesion after cleaning is above 38mN/m, which meets the requirements. The efficiency is higher than target value.
Improved solution for tire manufacturing --- alternative to super glue approach.
System Introduction
