Tire mold laser cleaning system S-TMCS-500 | USILAND 1

Tire mold laser cleaning system S-TMCS-500 | USILAND 2

Tire mold laser cleaning system S-TMCS-500 | USILAND 3

Tire mold laser cleaning system S-TMCS-500 | USILAND 4

Tire mold laser cleaning system S-TMCS-500 | USILAND

S-TMCS-500 is a Laser Tire Mold Automatic Cleaning System, bringing a one-of-a-kind solution to the tire mold cleaning industry.

The impurity on the surface of the workpiece is cleaned by the laser high energy explosive belt, so as to achieve the purpose of cleaning。

Green environmental protection, energy saving, zero emission, 99% operating mode, without the use of water resources and chemicals.

Compatible with manual or online.

The main function of removing oxide film, thin paint, oil, rust.

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S-TMCS-500 comes with 6 high frequency picosecond laser heads, providing a range of laser frequencies to cater for different types of mold materials and accuracy levels. This ensures an even and accurate cleaning of tire molds.

S-TMCS-500 is equipped with an automated cleaning system, ensuring the whole cleaning process is completed without the need for manual intervention, saving time and human resources. The system is also equipped with an alarm system to prevent accidental damage to molds, eliminating the risk of personnel who operate the cleaning system.

This system guarantees an excellent cleaning result, saving resources and improving work efficiency. The water airflow pattern system is able to generate strong air pressure, ensuring thorough cleaning of the tire molds with no residues.

This equipment has undergone rigorous quality testing to ensure maximum performance, durability, and reliability. It is also designed with user-friendly interface and user manual documentation, allowing users to get up and running the system quickly and easily.

Related Parameters

Project name	Parameter data	Project name	Parameter data
Working mode	Automatic	Single pulse energy [mJ]	50
Cooling system	Water cooling	Laser power [W]	500
Wavelength [nm]	1064	Minimum / Maximum ambient temperature [℃]	5-40
Humidity [%]	10-95(non-condensible)	Cleaning efficiency [Min]	25-45
Power supply	220V AC	Intelligent operation	One-click operation, With ERP/MES function, production history and video inquiry
New product introduction time [Min]	Time ＜2	Switch machine time [s]	Time ＜30
Cleaning size [inch]	11-75	Laser level	IV
Laser cleaning head	＜1.5kg, with Galvanometer feedback function, Effective protection of cleaning tools.
Cleaning method	Fully automatic cleaning of side panel and pattern block(you don't need to disassemble the mold sleeve insulation sleeve or disassemble the mold sleeve in blocks to place automatic cleaning, two kinds of automatic process cleaning and two half molds).

Advantages/Features

1. Touchless precision cleaning without mold wear.

2. Spotless cleaning of intricate tread designs, including winter tire molds.

3. Dry process with almost no consumable cost.

4. Improved Housekeeping – no blasting dust in the maintenance area.

5. Environmentally friendly – no chemicals, minimum waste volume, energy efficient.

6. Safe – low noise emissions.

7. Full automation guarantees a flexible and reproducible process of laser cleaning with USiLAND's S-TMCS-500.

8. Flexible and mobile laser cleaning with IPG.

9. Friendly Price And Stable Work.

Full Replace Of 4JET

1. High quality cleaning of all mold types.

2. Lowest emissions of all cleaning systems.

3. Lowest operation cost of all cleaning technologies.

4. Abrasion free and complete cleaning of sidewalls and tread area-No damage.

5. Media free(no dry-ice,no blasting media).

6. Cold mold and hot mold can be cleaned.

7. 360°canning, No dead corner,Including the uneven crevices.

Compared With Traditional Cleaning Methods

Note:

1. After laser cleaning, there is no damage on the surface of the tire mold.

2. Laser cleaning without residue.

3. After laser cleaning the mod, the tires produced no appearance defects.

Compared With Traditional Cleaning Methods

Cleaning Method	On-line cleaning time	Preheating time of mold before vulcanization	Total expected cleaning time	Holes dredging	Characteristics
Sand blast cleaning	Need to stop the and unloading, loading spare mold time 40mins	Preheat cold mold for 180 minutes	220mins	Manually	May cause damage on the mold, and generate surface pitting
Dryice cleaning	30mins	Preheat for 60 minutes	90mins	no need	High pressure may lead to the deformation of steel, etc during cleaning
Laser cleaning	25mins	No Preheat	25mins	no need	Both the tread and side can be cleaned without damage

Effect comparison of Online cleaning time

Notes: All the time is only considered from the perspective of affecting production, so sandblasting only considers the time to stop and unload the mold, replace the spare mold and preheat before vulcanization.

Product Details

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Application Scenario

The S-TMCS-500 is an ultimate choice for tire mold cleaning industry. It has proven to be an indispensable tool for making tire molds cleaner and more efficient.